PubMed · 6931460
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D Zukunft. 1980. [Materials technology for model cast prostheses].. https://pubmed.ncbi.nlm.nih.gov/6931460/
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OBJECTIVE: Reaction layer structure of the titanium castings surface was investigated when a new centrifuge-vacuum-pressure cast titanium machine and a zirconite inner investment was used. METHODS: The micro-hardness of titanium castings was measured using a Knoop's hardness tester. The structure of reaction layers and the distribution of elements on the surfaces of titanium castings were analysed by SEM and EDS, respectively, when zirconite was used as the inner investment for cast titanium. RESULTS: Knoop's micro-hardness at distances of 50 and 75 microm from the titanium casting surfaces made directly in phosphate investment molds had significantly harder surfaces than those made in zirconite coating molds. The thickness of the reaction layer on the surface of titanium castings was <35 microm with zirconite coating and was >50 microm without zirconite coating. The structure of reaction layer was divided into four layers from the outer surface to the inner including: sintering layer, alpha-Case, Si-rich layer, acicular crystal structure. The distribution of elements was different on each layer. SIGNIFICANCE: The thickness of the cast titanium reaction layer was reduced when the wax patterns were coated with zirconite. The surface of the titanium castings was smooth and without cracks, and the investment on the surface of titanium castings was easily removed.
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OBJECTIVES: A reaction layer forms on cast titanium surfaces due to the reaction of the molten titanium with the investment material. Such a layer prevents strong adhesion between titanium and porcelain. This study characterized the effects of surface modifications on cast titanium surfaces and titanium-ceramic adhesion. METHODS: ASTM grade II CP titanium was cast into an MgO-based mold. Castings were devested by sandblasting with alumina particles, and subjected to surface modification by immersion in one of the following solutions: (1) 35% HNO3-5% HF at room temperature for 1min; (2) 50% NaOH-10% CuSO4 x 5H2O at 105 degreesC for 10min; (3) the NaOH-CuSO4 solution followed by the HNO3-HF solution; (4) 50% NaOH-10% NaSO4 at 105 degreesC for 10 min; (5) the NaOH-NaSO4 solution followed by the HNO3-HF solution; and (6) 50% NaOH solution at 105 degreesC for 10min. Surfaces only sandblasted with alumina were used as controls. Specimen surfaces were characterized by XRD and SEM/EDS, and hardness-depth profiles were determined. All specimens were sandblasted with 110 microm alumina particles before porcelain firing. An ultra-low-fusing porcelain (Vita Titankeramik) was fused on the titanium surfaces. The titanium-ceramic adhesion was characterized by a biaxial flexure test, and area fraction of adherent porcelain (AFAP) was determined by X-ray spectroscopy. RESULTS: EDS analyses revealed a substantial amount (13-17 wt%) of Al on the control, and specimens modified with Methods 2, 4, and 6. XRD revealed residual stress in the titanium surfaces and corundum on the control, and Methods 2, 4, and 6 specimens. A new Ti(Cu, Al)2 phase was identified on the titanium surfaces modified by immersion in 50% NaOH-10% CuSO4 x 5H2O aqueous solution. Reduced residual stress was observed on Method 1, 3, and 5 specimens. No corundum peaks were detected on these specimens. Compared to the control, significantly lower (P < 0.05) hardness values were found for Methods 1-3 and Method 5 specimens at 20 microm below the surfaces and for Method 1-5 specimens at 50 microm below the surfaces. Significantly higher (P < 0.05) AFAP values were found for surfaces modified with Methods 2-6 compared to the control and Method 1, and no significant differences were found among Methods 1-6, and between control and Method 1. SIGNIFICANCE: Based on the results from the present study, porcelain adherence to cast CP titanium can be improved by the caustic baths used in the study.