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Recycling of dyehouse effluents by biological and chemical treatment.

A combined biological and chemical process of purification and recycling of residual dyehouse effluents was developed, investigated and installed at a textile finishing company which produces 330,000 m3 colored wastewater effluents per year. The process divided effluent into two streams. Both streams were subjected to anaerobic dye-cleavage, aerobic mineralization of cleavage-products and biomass separation. One stream was also membrane filtered and treated with ozone, which made possible the recycling of 60% of the total discharge. By these means it was possible to increase the quality of the treated streams for recycling purposes, as well as the dye capacity of the textile mill, and to minimize the operating costs. Furthermore, the municipal wastewater treatment plant into which the textile finishing mill's water is discharged, did not need to enhance its capacity.

Bacteria, Aerobic↗

Photocatalytic degradation of dye effluent by titanium dioxide pillar pellets in aqueous solution.

Photocatalytic oxidation (PCO) process is an effective way to deal with organic pollutants in wastewater which could be difficult to be degraded by conventional biological treatment methods. Normally the TiO2 powder in nanometre size range was directly used as photocatalyst for dye degradation in wastewater. However the titanium dioxide powder was arduous to be recovered from the solution after treatment. In this application, a new form of TiO2 (i.e. pillar pellets ranging from 2.5 to 5.3 mm long and with a diameter of 3.7 mm) was used and investigated for photocatalytic degradation of textile dye effluent. A test system was built with a flat plate reactor (FPR) and UV light source (blacklight and solar simulator as light source respectively) for investigating the effectiveness of the new form of TiO2. It was found that the photocatalytic process under this configuration could efficiently remove colours from textile dyeing effluent. Comparing with the TiO2 powder, the pellet was very easy to recovered from the treated solution and can be reused in multiple times without the significant change on the photocatalytic property. The results also showed that to achieve the same photocatalytic performance, the FPR area by pellets was about 91% smaller than required by TiO2 powder. At least TiO2 pellet could be used as an alternative form of photocatalyst in applications for textile effluent treatment process, also other wastewater treatment processes.

Catalysis↗

Occupational accidents and injuries: results of a safety preventive programme.

The purpose of this study was to establish and compare the number and the average annual rate of occupational accidents and traumatic injuries in two industrial plants (textile production, and manufacture of metal products) between 1993 and 2002 and to estimate the effects of a safety programme introduced in textile industry. Textile industry plant has been implementing a programme for the surveillance and prevention of occupational accidents and injuries since 1997. From 1998 to 2002, the average annual rates of accidents and injuries rates and the severity ratio of injuries in this plant dropped significantly, which was not the case with metal production plant. The safety training programme produced the best results with the youngest and the oldest workers with less than five years of job experience.

Accident Prevention↗

Smart fabrics: integrating fiber optic sensors and information networks.

"Smart Fabrics" are defined as fabrics capable of monitoring their own "health", and sensing environmental conditions. They consist of special type of sensors, signal processing, and communication network embedded into textile substrate. Available conventional sensors and networking systems are not fully technologically mature for such applications. New classes of miniature sensors, signal processing and networking systems are urgently needed for such application. Also, the methodology for integration into textile structures has to be developed. In this paper, the development of smart fabrics with embedded fiber optic systems is presented for applications in health monitoring and diagnostics. Successful development of such smart fabrics with embedded sensors and networks is mainly dependent on the development of the proper miniature sensors technology, and on the integration of these sensors into textile structures. The developed smart fabrics will be discussed and samples of the results will be presented.

Biosensing Techniques↗

Formaldehyde release from furnishing fabrics. Effect of ageing, temperature and air humidity.

The contamination of indoor air by formaldehyde (CH2O) is a serious hygienic problem. One of the potential sources of formaldehyde release may be furnishing fabrics. The study was conducted to evaluate the effect of ageing on textiles (17.5 months), air temperature (25-45 degrees C) and relative air humidity (RH) (45-85%) on the CH2O release rate from 6 kinds of drapers and furniture coverings. The emission was determined in small glass chambers (13.08 dm3) under controlled conditions: at one air exchange per hour and load factor 1 m2/m3. Results of these studies indicated that effect of textile ageing on CH2O emission was different for each fabric tested. The increase of temperature and RH within the ranges studied multiplied the rate of CH2O release. The drapers and covering fabrics tested, in the production of which textile dressing containing CH2O compounds was used, may remain a source of formaldehyde emission for several months.

Air Pollution, Indoor↗

[Significance of laundry detergent residues from a dermato-toxicological viewpoint].

Detergent residues are often accused to cause efflorescences of the skin. In the present studies different textiles were washed under standardized conditions and the residues analyzed. Textile probes were patch tested for 48 h on seborrheic and sebostatic volunteers. A second series of textiles was given to babies and small children. In all cases no reactions were observed. According to these results and further literature the contribution of detergent residues as a releaser of skin reactions is rather insignificant.

Child, Preschool↗

The prevalence of warts on the hands of workers in a New Zealand slaughterhouse.

Ninety-nine adult male meat workers and 55 similar textile workers were questioned about their current and past experience of hand warts, their contact with affected family members and non-workplace exposure to animals. Period prevalence rates for workers who slaughtered cattle (72%) and pigs (60%)--were significantly higher than those for other meat industry workers (27%) and textile workers (22%). Beef and pig slaughtermen employed for more than five years had a significantly higher period prevalence rate than other meat workers and textile workers. There were no differences between prevalence rates of warts in children and other family members of affected and unaffected meat workers. There was an inverse relationship between the prevalence of hand warts and non-workplace exposure to cats and dogs. Very few meat workers had time off work due to hand warts. The data support the hypothesis that the work environment of beef and pig slaughtermen enhances the prevalence of hand warts.

Abattoirs↗

[Diagnosis and epidemiology of respiratory system diseases due to plant dusts].

Of the respiratory tract diseases - byssinosis - i.e. the disease diagnosed in textile industry workers has aroused interest and controversies for many years. In Western Europe Countries the USA, Egypt and Pakistan this disease was diagnosed in more than half of the workers employed at cotton processing. Epidemiological data imply that in Eastern and Middle Europe few authors diagnose byssinosis in the population exposed to vegetable dusts. In the Soviet Union, the greatest cotton producer in the world, processing the greatest amounts of this raw material in the textile industry, medical examinations carried out in different centres did not show byssinosis symptoms in textile workers, that would apply to Schilling's criteria. Vegetable dusts inherent in agricultural and food industry largely promote the occurrence of nonspecific respiratory tract diseases. They are diagnosed as chronic bronchitis, which at "dusted" workstations are the mean cause of sickness absenteeism. The preventive activities aimed at the reduction of hazardous effects of dust upon organism would consist mostly in application of technical measures, i.e. technological processes hermetization and ventilation and only in scarce cases - in the use of good antidust personal protective measures.

Adult↗

Diseases associated with asbestos in Spain.

In Spain, imported asbestos of all types is processed into fibre-cement and textile and friction materials, involving about 9000 workers. The author describes his studies in a small textile firm in Bilbao manufacturing textile and cardboard asbestos products from chrysotile and, until 1970, crocidolite. No mesotheliomas were found, but asbestosis, bronchial cancer and pleural changes were seen. Other studies carried out in Spain are described also.

Adult↗

In vitro characterization of a fluoropassivated gelatin-impregnated polyester mesh for hernia repair.

The surgical management of abdominal hernias requires prosthetic grafting in situations where the defect is too large or the surrounding tissue is not available for repair. Flat patches made of different biomaterials have been used in textile or microporous forms. The present work describes the results of an in vitro study comparing the morphological, mechanical, and chemical characteristics of a new textile prototype, Fluoropassiv, made of polyester fibers treated with a fluoropolymer and impregnated with gelatin to those of seven existing commercial meshes and patches made from polypropylene, polyester, polytetrafluoroethylene (PTFE) yarns, and expanded microporous PTFE graft. The morphological study revealed a diversity of structures having a minimal relative porosity of 70%, high bursting, and suture retention strengths in comparison with natural muscular tissue. Elasticmoduli proved to depend more on the direction of the textile the rigidity was higher for those materials having tight structure, like the Fluoropassiv and the Surgipro meshes (> 30 MPa), whereas those with more open structures, such as the Marlex, Trelex, Lars, Bard Teflon, and GoreTex structures, showed lower elastic modulus (10 mPa). In addition, chemical analyses confirmed no irregularities in the polymers used in all prostheses and demonstrated that the fluoropolymer coating of the Fluoropassiv was uniformly distributed. The innovative aspects in the construction of the knitted fabric Fluoropassiv appears to make it suitable for repairing hernias, and the inclusion of both continuous fluoropolymer surface treatment of polyester fibers and gelatin impregnation appears to improve the healing process.

Biocompatible Materials↗

Failure mechanisms of anterior cruciate ligament prostheses: in vitro wear study.

Previous retrieval studies analyzing the cause of failure of anterior cruciate ligament (ACL) prostheses identified a wear mechanism. However, the relative importance of yarn on bone compared to yarn on yarn wear has not been clearly understood. Therefore, the objective of this study was to elucidate which type of wear is the dominant cause of clinical failure. A variety of ACL prosthetic structures were exposed to two in vitro tests: one for yarn on yarn and the other for a novel yarn on bone wear test system. The latter included the use of both smooth (uncut) and rough (cut) bone surfaces to simulate the conditions around the condyle and at the exit of the tibial tunnel, respectively. The damaged textile structures were viewed by SEM. The various fiber fracture morphologies were identified and classified for the two types of wear tests; for the smooth and rough bone surfaces; for the braided, knitted, woven, and twisted textile structures; and for the three types of fibers that were included: polyethylene terephthalate, polypropylene, and ultrahigh molecular weight polyethylene. The results confirmed that yarn on bone and yarn on yarn wear phenomena are associated with significantly different failure mechanisms. While the more aggressive rough (or cut) bone causes more rapid and intense fiber damage and faster ACL failure than the smooth (uncut) osseous surface, both abradants cause the same type of abrasive wear phenomenon. Differences in failure mechanisms were identified between the different textile structures and the different fiber types. By interpreting the damaged fiber images from clinically failed and retrieved ACL prostheses, we are now able to confirm that the predominant cause of synthetic ACL failure is yarn on bone abrasion. Improvements in future ACL prosthesis designs will only be possible by eliminating or minimizing the effect of this type of abrasive wear.

Anterior Cruciate Ligament↗

Polyester prostheses as substitutes in the thoracic aorta of dogs. II. Evaluation of albuminated polyester grafts stored in ethanol.

In an attempt to find an alternative procedure to the preclotting of porous textile vascular prostheses, the feasibility of an albumin coating and ethanol preservation technique has been evaluated by implanting albuminated polyester prostheses as substitutes in the thoracic aorta of dogs. Nine different grafts representing woven, knitted, and velour constructions were implanted for periods ranging from 4 h to 6 months. At the sacrifice, the grafts were excized for measurement of the thrombogenicity of the flow surface, for pathological examination by light microscopy and SEM, and for quantifying the changes in the textile structure during implantation. Also the kidneys were removed and examined for infarcts caused by trapped circulating emboli. The healing characteristics of the nine different grafts proved similar and followed the same sequence of events as preclotted control grafts. The albumin coating and ethanol preservation resulted in a somewhat slower rate of healing. Yet, given sufficient time, a more completely healed graft was achieved as evidenced by the presence of endothelial-like cells throughout the length of the graft. In addition, the albumin is believed to reinforce the textile structure by reducing the tendency to stretch and dilate in vivo.

Albumins↗

Genotoxic effects of two industrial effluents and ethyl methane sulfonate in Clarias lazera.

The genotoxic effects of industrial effluents from a brewery and a textile mill and of ethyl methane sulfonate (EMS) were investigated by the micronucleus test in Clarias lazera, a tropical freshwater fish. Fish obtained from a local market were kept in laboratory aquaria for 3 wk and then exposed to different concentrations (0.5 to 8 mg/litre) of EMS or brewery or textile-mill effluent (10-60%, v/v) for 14 days. The frequency of micronucleated erythrocytes was determined from blood smears and the results were analysed by linear regression and variance analysis. Exposure to EMS or effluent resulted in statistically significant increases in micronucleus frequency and there was a positive dose-response effect over the entire dose range. The textile-mill effluent dose-response curve was significantly higher than that of the brewery effluent. The suitability of the micronucleus test in fish for the screening of aquatic genotoxicants is highlighted and the importance of intensified monitoring of the aquatic environment is emphasized.

Animals↗

Measurement of the microbial barrier effectiveness of sterilization containers in terms of the log reduction value for prevention of nosocomial infections.

BACKGROUND: The microbial barrier properties of 216 sterilization containers of 4 central sterile supply departments of different hospitals were measured using a microbial challenge test. METHODS: Uncovered thermoresistant plates filled with Sabouraud agar were placed on the base of the containers prior to sterilization. After sterilization, the containers were exposed to a defined microbial aerosol and periodic atmospheric pressure reductions of 10 to 70 hPa in an exposure chamber. After exposure and incubation of the entire containers, colony growth was registered as colony forming units (CFU) on the plates and the control plates to calculate the barrier effectiveness in terms of the logarithmic reduction value (LRV). RESULTS: Two out of 11 standard containers with paper filters and 9 out of 79 containers with textile filters showed no growth on the plates. The mean colony numbers were 222 CFU/600 cm(2) (standard container with paper filter) and 209 CFU/ 600 cm(2) (container with textile filter). Fourteen out of 15 containers with permanent plastic filters did not show any growth on the plates. No recontamination was observed in 18 of 111 half-size containers. The mean colony numbers of the recontaminated half-size containers were 110 (paper filter) and 34 CFU per 300 cm(2) (textile filter). The LRVs of the full-size and half-size containers tested ranged between 1.08 and >4. CONCLUSION: As shown in this study, the microbial barrier effectiveness of sterilization containers in the routine clinical setting can be tested with a quantitative microbial challenge test at intervals of 1 year to eliminate defect or ineffective containers as potential causal factors for nosocomial infections. An LRV of >4 should be envisaged as the target assurance level.

Cross Infection↗

Solid waste from leather industry as adsorbent of organic dyes in aqueous-medium.

The industrial tanning of leather usually produces considerable amounts of chromium-containing solid waste and liquid effluents and raises many concerns on its environmental effect as well as on escalating landfill costs. Actually, these shortcomings are becoming increasingly a limiting factor to this industrial activity that claims for alternative methods of residue disposals. In this work, it is proposed a novel alternative destination of the solid waste, based on the removal of organic contaminants from the out coming aqueous-residue. The adsorption isotherm pattern for the wet blue leather from the Aurea tanning industry in Erechim-RS (Brazil) showed that these materials present high activity on adsorbing the reactive red textile dye as well as other compounds. The adsorbent materials were characterized by IR spectroscopy and SEM and tested for the dye adsorption (reactive textile and methylene blue dyes). The concentrations of dyes were measured by UV-vis spectrophotometry and the chromium extraction from leather waste was realized by basic hydrolysis and determined by atomic absorption. As a low cost abundant adsorbent material with high adsorption ability on removing dye methylene blue (80mgg(-1)) and textile dye reactive red (163mgg(-1)), the leather waste is revealed to be a interesting alternative relatively to more costly adsorbent materials.

Adsorption↗

Analysis of bromotryptophan and hydroxyproline modifications by high-resolution, high-accuracy precursor ion scanning utilizing fragment ions with mass-deficient mass tags.

Protein modifications are often detected by precursor ion scanning. When quadrupole TOF mass spectrometers are used for precursor ion scanning with high-resolution, high-accuracy fragment ion selection, "reporter" ions are required to have a unique mass within +/-0.04 Da or less instead of +/-0.5 Da on triple quadrupole mass spectrometers, the traditional instrument used for precursor ion scanning. Thus, characteristic fragment ions can be utilized even if other fragment ions have the same nominal mass as long as the characteristic fragment ions are slightly mass deficient as compared to the other fragments, i.e., when they have an inherent mass-deficient mass tag. Here, the immonium ions of bromotryptophan and hydroxyproline are described as two fragment ions characteristic for tryptophan-brominated and proline-hydroxylated peptides, respectively. The "reporter" ion of trytophan-brominated peptides is highly mass deficient due to the presence of bromine, thereby allowing the selective detection of these species and the distinction from other dipeptidic a-, b-, and y-fragment ions by high-resolution, high-accuracy precursor ion scanning. This strategy also enables the differentiation between precursors giving rise to the oxygen-containing immonium ion of hydroxyproline and precursors of the immonium ions of near-ubiquitous leucine/isoleucine. Both immonium ions have the same nominal mass of 86 Da, but the exact masses differ by less than 0.04 Da. High-resolution, high-accuracy precursor ion scanning enabled the identification of proline-hydroxylated and tryptophan-brominated species and the directed analysis of species carrying these modifications in a highly complex Conus textile conotoxin mixture. This lead to the characterization of one novel C. textile conotoxin containing a bromotryptophan residue and one novel C. textile conotoxin carrying two hydroxyproline residues.

Animals↗

Sinonasal cancer and occupational exposures: a pooled analysis of 12 case-control studies.

OBJECTIVE: In order to examine the associations between sinonasal cancer and occupational exposures other than wood dust and leather dust, the data from 12 case-control studies conducted in seven countries were pooled and reanalyzed. METHODS: The pooled data set included 195 adenocarcinoma cases (169 men and 26 women), 432 squamous cell carcinomas (330 men and 102 women), and 3136 controls (2349 men and 787 women). Occupational exposures to formaldehyde, silica dust, textile dust, coal dust, flour dust, asbestos, and man-made vitreous fibers were assessed with a job-exposure matrix. Odds ratios (ORs) were adjusted for age, study, wood dust, and leather dust, or other occupational exposures when relevant. 95% confidence intervals (CIs) were estimated by unconditional logistic regression. RESULTS: A significantly increased risk of adenocarcinoma was associated with exposure to formaldehyde. The ORs for the highest level of exposure were 3.0 (Cl = 1.5-5.7) among men and 6.2 (CI=2.0-19.7) among women. An elevated risk of squamous cell carcinoma was observed among men (OR=2.5, CI=0.6-10.1) and women (OR = 3.5, CI = 1.2-10.5) with a high probability of exposure to formaldehyde. Exposure to textile dust was associated with non-significantly elevated risk of adenocarcinoma, among women only: the OR for the high level of cumulative exposure was 2.5 (CI = 0.7-9.0). High level of asbestos exposure was associated with a significantly increased risk of squamous cell carcinoma among men (OR = 1.6, CI = 1.1-2.3). CONCLUSIONS: The results of this pooled analysis support the hypothesis that occupational exposure to formaldehyde increases the risk of sinonasal cancer, particularly of adenocarcinoma. They also indicate an elevated risk of adenocarcinoma among women exposed to textile dust, and suggest that exposure to asbestos may increase the risk of squamous cell carcinoma.

Adenocarcinoma↗

Mite control with low temperature washing-II. Elimination of living mites on clothing.

BACKGROUND: Allergens produced by mites are one of the principal causes of allergic disease. House dust mites can be found in significant numbers living in textile garments, and therefore development of optimal washing conditions for delicate textiles represents an important aim for domestic mite control. OBJECTIVES: Investigation of methods to eliminate house dust mites from clothing under low temperature washing conditions. METHODS: Domestic house dust mites Dermatophagoides farinae were cultured on garments under favourable conditions. The breeding success was monitored in terms of population and distribution using the free-mite Mobility Test. The mite containing garments were washed at low temperature with different commercial detergents in the presence or absence of a mite control additive containing 0.03% benzyl benzoate, and the numbers of mites surviving the washing process were assessed using the Heat Escape Method. RESULTS: The successful culture of mites in textile garments led to mite numbers of a total of at least 9000 to 10000 mites in 10 garments (Mobility Test). After washing in a domestic washing machine with detergents alone approximately 6000 remaining mites were detected in 10 garment halfs (Heat Escape Method). In contrast, mite control by the application of the same detergents together with an additive achieved a reduction to almost 50 mites. This is an additional reduction in mite numbers of 99.2%. CONCLUSIONS: It is possible to achieve mite control in delicate garments by washing at low temperature in the presence of a mite control additive providing a final concentration of 0.03% benzyl benzoate.

Allergens↗