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Comparison of failure characteristics of a range of cancellous bone-bone cement composites.

Over the past decade, orthopedic surgery has embraced an increase in the depth of cement penetration into the adjacent cancellous bone structure. The resultant interdigitation transforms this zone into a thick layer of continuous interpenetrating composite material. The failure behavior of the composite formed with a number of potential bone cements with different bonding ability was investigated. The cancellous bone-cement composites exhibit considerable resistance to crack extension, and in situ optical observation indicates that the contribution of the cancellous bone is analogous to that of a typical fiber bridging process. The critical stress intensity factor and the work of fracture have been used to quantify the failure characteristics of the cancellous bone-cement composites. The nature of the crack propagation through these cement-bone composites was also captured via optical microscopy, and scanning electron microscopic images were taken of the failure surfaces. The R-curve behavior, or crack extension characteristic, of the cancellous bone-cement composite was also determined. The interesting outcome is that the cancellous bone-PMMA (poly-methylmethacrylate) composite, despite the absence of chemical bonding with bone, required the highest energy to fracture. In addition, the dimensional stability of the cement has a great effect on the interface.

Animals↗

A water setting tetracalcium phosphate-dicalcium phosphate dihydrate cement.

The development of a calcium phosphate cement, comprising tetracalcium phosphate (TTCP) and dicalcium phosphate dihydrate (DCPD), that hardens in 14 min with water as the liquid or 6 min with a 0.25 mol/L sodium phosphate solution as the liquid, without using hydroxyapatite (HA) seeds as setting accelerator, is reported. It was postulated that reduction in porosity would increase cement strength. Thus, the effects of applied pressure during the initial stages of the cement setting reaction on cement strength and porosity were studied. The cement powder comprised an equimolar mixture of TTCP and DCPD (median particle sizes 17 and 1.7 microm, respectively). Compressive strengths (CS) of samples prepared with distilled water were 47.6 +/- 2.4 MPa, 50.7 +/- 4.2 MPa, and 52.9 +/- 4.7 MPa at applied pressures of 5 MPa, 15 MPa, and 25 MPa, respectively. When phosphate solution was used, the CS values obtained were 41.5 +/- 2.3 MPa, 37.9 +/- 1.7 MPa, and 38.1 +/- 2.3 MPa at the same pressure levels. Statistical analysis of the results showed that pressure produced an improvement in CS when water was used as liquid but not when the phosphate solution was used. Compared to previously reported TTCP-DCPD cements, the greater CS values and shorter setting times together with a simplified formulation should make the present TTCP-DCPD cement a useful material as a bone substitute for clinical applications.

Adhesives↗

Augmentation of acrylic bone cement with multiwall carbon nanotubes.

Acrylic bone cement, based on polymethylmethacrylate (PMMA), is a proven polymer having important applications in medicine and dentistry, but this polymer continues to have less than ideal resistance to mechanical fatigue and impact. A variety of materials have been added to bone cement to augment its mechanical strength, but none of these augmentative materials has proven successful. Carbon nanotubes, a new hollow multiwalled tubular material 10-40 nm in diameter, 10-100 microm long, and 50-100 times the strength of steel at 1/6 the weight, have emerged as a viable augmentation candidate because of their large surface area to volume ratio. The objective of this study was to determine if the addition of multiwall carbon nanotubes to bone cement can alter its static or dynamic mechanical properties. Bar-shaped specimens made from six different (0-10% by weight) concentrations of multiwall carbon nanotubes were tested to failure in quasi-static 3-point bending and in 4-point bending fatigue (5 Hz). Analyses of variance and the 3-Parameter Weibull model were used to analyze the material performance data. The 2 wt % MWNT concentration enhanced flexural strength by 12.8% (p=0.003) and produced a 13.1% enhancement in yield stress (p=0.002). Bending modulus increased slightly with the smaller (<5 wt % MWNT) concentrations, but increased 24.1% (p<0.001) in response to the 10 wt % loading. While the 2 wt % loading produced slightly improved quasi-static test results, it was associated with clearly superior fatigue performance (3.3x increase in the Weibull mean fatigue life). Weibull minimum fatigue life (No), Weibull modulus (alpha), and characteristic fatigue life (beta) for bone cement augmented with carbon nanotubes were enhanced versus that observed in the control group. These data unambiguously showed that the bone cement-MWNT polymer system has an enhanced fatigue life compared to "control" bone cement (no added nanotubes). It is concluded that specific multiwall carbon nanotube loadings can favorably improve the mechanical performance of bone cement.

Biocompatible Materials↗

Closing capacity of cranial bone defects using porous calcium phosphate cement implants in a rabbit animal model.

Calcium phosphate (Ca-P) cement is a well established material for bone repair. The bone biological properties of Ca-P cement can even be further improved by creating porosity in the material. The current study aimed on the evaluation of the osteoconductive behavior of porous Ca-P cement. Therefore, circular defects (6, 9, and 15 mm in diameter) were created in the cranium of 3 months old rabbits and filled with porous Ca-P cement implants. The total porosity of implants was calculated to be 71, 74 and 74% respectively and the average pore diameter was 150 microm. In addition, empty control defects were prepared. After 12 weeks implantation time the animals were sacrificed and radiographic, histological, and histomorphometrical evaluation was performed. The Critical Size Defect (CSD) of this species at this location for an implantation time of 12 weeks was confirmed to be 15 mm. Bone was observed to be present over and through almost all porous Ca-P cement implants. Only, in one out of eight animals with a 15 mm implant complete bone bridging of the defect did not occur. The size of the defect was found not to affect the total percentage of bone formation in the cement; (17 +/- 7)%, (18 +/- 6)% and (17 +/- 3)% for respectively 6, 9, and 15 mm diameter implants. We concluded that porous Ca-P cement is an excellent osteoconductive material in non weight bearing situations and complete bridging of a critical sized skull defect occurs in this rabbit model after 12 weeks of implantation.

Absorbable Implants↗

Control of crystallinity of hydrated products in a calcium phosphate bone cement.

In this study, a calcium phosphate cement (CPC), consisting of partially crystallized calcium phosphate (PCCP), was synthesized. X-ray diffraction (XRD), Fourier transform infrared spectrometry (FTIR) and scanning electronic microscope (SEM) were used to characterize the cement. The results showed that by changing the ratio of amorphous calcium phosphate (ACP) to PCCP in the cement, hydrated products of controllable crystallinity were obtained. With increase in the relative amount of PCCP, the hydrated products changed gradually from very poor crystallinity with little needle-like hydroxyapatite (Hap) crystallites to relatively high crystallinity with more needle-like Hap crystallites; the compressive strength of the cement increased, and the degradation of the cement decreased. The cement was implanted into the tibia tubercle of healthy mature Zelanian white rabbits and the histological specimens were obtained after 4 and 16 weeks of implantation. The result revealed that this bone cement was biocompatible and showed very early osteoconductive properties. Thus, the CPC has potential for use in orthopedic surgery for filling non- load-bearing bone defects.

Animals↗

The contradictory effects of pores on fatigue cracking of bone cement.

The beneficial effect of porosity reduction on the fatigue life of bone cement has been demonstrated in numerous experimental studies. Clinically, however, it seems that the beneficial effect of porosity reduction of cement around total hip replacement components can only be found in large follow-up studies. Little is known about the actual mechanical effect of a pore on fatigue crack formation in cement mantles. We studied the effect of pores on the crack formation process in a finite element model of a transverse slice of a total hip reconstruction. We created models with a single large pore and models with multiple pores at levels of 2, 4, and 9%. The models were cyclically torque-loaded, causing macrocracks to appear in the cement mantle. In all models, we found that pores acted as microcrack initiators. However, pores could have both a detrimental and a beneficial effect on the macrocrack propagation in the cement mantle. Both effects were seen in the models with a single large pore and in the models with multiple pores. Pores would either accelerate, deviate, or decelerate the macrocrack propagation in the cement mantle. The effect of the pores depended on the location of the pores with respect to the stress intensities in the model, but was independent of the pore size or the level of porosity. The results may explain why the beneficial effect of vacuum mixing is difficult to demonstrate clinically. Stress intensities that are present in a cement mantle in an in vivo situation may overshadow the detrimental effect of a pore, while the beneficial effect may become more pronounced.

Bone Cements↗

In vitro studies on the influence of precultural conditioning method on osteoblast reactions of a new type of injectable calcium cement material.

A new injectable dicalcium phosphate dehydrate (DCPD)-based cement material "PD" VitalOs Cement was studied to elucidate the process of equilibrium occurring in the early stage of implantation. The present study investigated the pH variations of the cement sample-immersing culture medium at determined intervals, time-dependent calcium/phosphate release, cell proliferation, and vitality in the cells-cement coculture milieu, after different preculture conditionings of the samples. Measurement of pH variation showed that without renewing the medium, pH value of sample lixiviate medium first dropped and, after 70 h, gradually balanced. When medium was renewed each day, pH value of lixiviate medium first descended and, after 24 h, gradually returned to pH 7.2. The cell viability revealed an excellent cytocompatibility of the cement. Both cell proliferation and vitality test showed that the preculture conditioning treatment is important at least for good performance of osteoblasts growing on the surface of calcium phosphate hydraulic cement (CPHC) samples in vitro. The results of calcium and phosphate assays clearly showed that this cement material can continuously dissolve to release calcium and phosphate in the liquid cell culture environment. The decrease of proliferation in some experimental groups with short conditioning is due to an excess of acid, which still can have some influence on cell growth after 24 h, since the biological milieu is not continuously renewed as in in vivo conditions.

3T3 Cells↗

A comparison of cortical strain after cemented and press-fit proximal and distal femoral replacement.

Proximal and distal femoral replacements with intramedullary stems are usually cemented in place but frequently show severe bone remodeling changes in the long term, which can contribute to a loosening process. The remodeling is likely to be associated with stress and strain distribution. This study compared the strain patterns, particularly the maximum principal strains, between cemented and press-fit components in five cadaveric femurs by using a photoelastic coating technique. The specimens were loaded with 2,000 N in the sequences of intact femur and press-fit and cemented stems. On the medial side of the bone for proximal femoral replacements, the strain values for the press-fit stems on the proximal, middle, and distal regions were 73 +/- 11%, 78 +/- 15%, and 80 +/- 15% of normal, respectively, but for the cemented stems they were 53 +/- 15%, 57 +/- 19%, and 60 +/- 20%. The differences were statistically significant (p less than 0.05). On the lateral side, the overall strain values for the press-fit stem were higher than those for the cemented stem, but the differences were not statistically significant (p greater than 0.05). On the medial side of the distal femoral replacement, the strain values for the press-fit stems in the proximal and middle regions were significantly closer to normal than for the cemented stems. Because the press-fit femoral stems (both the proximal and distal replacement) transferred closer to normal strains than the cemented stems, less adverse bone remodeling may be expected, which could be reflected in increased longevity.

Analysis of Variance↗

Mechanical effects of reaming and implantation of acrylic cement into the medullary cavity of bones.

Changes in the mechanical properties of the rat femur caused by intramedullary application of bone cement were studied. In one group of animals reaming of the medullary cavity was performed, and bone cement was injected. In a control group only reaming was performed. At various intervals from day 0 to day 180 following operation the mechanical characteristics of the bone were evaluated. Reaming of the medullary cavity provoked a temporarily reduced bending moment of the femur at 40 days after operation. Intramedullary bone cement caused no significant changes in the bending moment of the femora until day 180 after operation. At this time, the bending moment of the cemented femora was significantly greater than that of the contralateral bones. This may be attributed to more periosteal bone being deposited, as implantation of bone cement induced a significant increase in periosteal reaction. The elastic stiffness of the bone was not altered either by reaming or the implantation of bone cement. It is concluded that reaming and implantation of bone cement into the medullary cavity do not impair the mechanical properties of the femur in the young rat.

Animals↗

Effect of cup geometry and the presence of cement on acetabular component fixation.

Two series of implanted conical, polyethylene Ring cups were studied clinically and radiographically. In one series the cups were uncemented while in the second cement was used. The results using cemented conical cups were then compared with results using a cemented cup of hemispherical design to study the effect of cup geometry. At 7-8 years a total of 3.8% of the cemented conical series and 2.9% of the uncemented were revised for aseptic loosening. At 9 years survivorship was identical. Migration of the sockets occurred in approximately 25% of both series and was directly related to cup cover of less than 80% (P < 0.001). The series of cemented hemispherical cups were reviewed after an identical period. Although the numbers revised for loosening were comparable in this and the cemented conical group, radiological migration was statistically greater in the latter (P < 0.001). Alternative methods of socket preparation and cement technique were thought to be the most likely explanation for the observed differences.

Acetabulum↗

[Ionomer cement as bone substitute in the middle ear of the rabbit].

Ionomer-based cements are obtained by the reaction of an aluminum-fluoro-silicate glass with a polyalcenoic acid. During setting and hardening the cement bonds closely with adjacent hard tissue. The previous implantation of this material in the baboon tibia has held great promise as a possible use in bone replacement. In the present study the cement was tested concerning its biocompatibility and biostability in the middle ears of 64 rabbits. Viscid cement paste was inserted into the epitympanic space of each animal. A preformed cement strut was then placed to serve as a columella between the eardrum and stapes footplate. During a subsequent interval of 28 days up to 2 years middle ear specimens were evaluated under a surgical microscope, following which histologic sections were studied under light microscopic conditions. Findings demonstrated that after insertion of freshly mixed cement a firm adhesion to bone developed that proved to be biocompatible and biostable over time. After 28 days the preformed and fully hardened implants were overgrown by a delicate mucosa normally present in the middle ear. No evidence for any rejection of the implants could be found. The experience available to date indicates that ionomer cement is biocompatible and biostable, easy to handle and workable without splintering. With appropriate use it represents a useful implant material in surgery of the head and neck.

Animals↗

[Stabilizing effect and sintering tendency of 3 different cages and bone cement for fusion of cervical vertebrae segments].

Important requirement for spinal fusion devices for segment are that they provide sufficient stability and guarantee a low subsidence risk. An important requirement for spinal fusion devices for segments are that they provide sufficient stability and guarantee a low subsidence risk. Therefore, in the following in vitro study, the stabilizing effect and subsidence tendency of cervical fusion cages and bone cement were investigated during cyclic loading. The WING cages (Medinorm AG) and BAK cages (Spinetec) made of titanium, the carbon fiber reinforced PEEK cage from Acromed (DePuy Acromed), and bone cement (PMMA, Sulzer) were tested. Twenty-four human cervical spine specimens were first tested intact with a standardized flexibility test (+/- 2.5 Nm). Then the implants were inserted and the primary stability determined. For the simulation of the postoperative loading of the cervical spine a cyclic loading protocol with 700 loading cycles was performed. In this test pure moments +/- 2.0 Nm in 9 different loading directions in randomized order were applied together with a 50 N preload to simulate the weight of the head. The subsidence and "long term stability" was measured after 50, 100, 200, 300, 500, and 700 cycles. All implants had a stabilizing effect in all directions most obviously in lateral bending. Here the range of motion was between 20.9% (AcroMed Cage), and 62% (BAK Cage) with respect to the intact specimen (100%). In laterial bending, flexion, and axial rotation the AcroMed cage stabilized the most followed by the bone cement, WING and BAK Cage. In extension the specimens treated with bone cement were the most stable. After 700 loading cycles the specimens with the BAK cage lost 1.6 mm in height, with the WING Cage 0.8 mm, with the Acromed 0.7 mm, and with the bone cement 0.5 mm. Two Acromed Cages dislocated during the long term testing. Cages have the potential to stabilize as effectively as bone cement. A smaller contact area, however, causes a higher subsidence risk compared to bone cement but increases the fusion area, thus increasing the chance of obtaining bony fusion.

Biomechanical Phenomena↗

[Bone cements based on polymethylmethacrylate].

Bone cements based on polymethylmethacrylate (PMMA) remain an important material for anchorage of artificial joints. Polymers based on PMMA originally developed for dental surgery have been successfully used in bone surgery for more than 40 years. At first sight the cold-curing PMMA bone cement seems to be a rather simple material consisting of a powder and a liquid. But in fact it is a complex material fulfilling various functions at its application site after the implantation. Its properties vary according to the composition of its basic elements. They already play a decisive role for the working behavior during mixing of both components. The differences in the working behavior considerably affect the cementing technique and the accurate application in vivo. These influence the mechanical performance of the cured cement mantle and the long-term results of the implantation. Standardized test methods are used to characterize bone cements,whereas the clinical relevance of the test methods has to be evaluated critically.Additionally,PMMA bone cements act as a drug delivery system as a local carrier of antibiotics. This paper gives a review of the composition and properties of PMMA bone cements and their influence on practical application.

Anti-Bacterial Agents↗

The influence of cement viscosity on the early migration of a tapered polished femoral stem.

It is unclear whether it is best to use high-viscosity or low-viscosity cement for fixation of total hip replacement (THR) femoral components. This study examines the influence of cement viscosity on the migration of the Exeter femoral component using roentgen stereophotogrammetric analysis (RSA). Simplex, CMW1 and CMW3 G cements were examined in a total of 46 patients over a 12-month period. The overall pattern of migration for all cohorts was one of subsidence and rotation into valgus. There was no significant difference in any aspect of migration between the groups. In vitro studies demonstrate that low-viscosity cement forms a more stable bone-cement interface. Several groups have examined the in vivo effect of cement viscosity on stem longevity with conflicting results. For a polished, tapered implant that is designed to subside, cement viscosity does not influence the 1-year migration, and it is therefore unlikely to affect long-term outcome.

Aged↗

Cement pressurisation in the acetabulum.

Cement pressurisation is an important step in total hip arthroplasty that determines the long-term integration at the cement-bone interface. Our aim was to evaluate the performance of a new pressuriser designed by us against the standard existing pressurisers in an in vitro experimental set-up using two parameters: cement penetration and cement pressurisation. A polypropylene cup model was designed to represent the acetabulum. DePuy's T-handle, Exeter and our own plunger type pressuriser were each tested for cement pressurisation in this acetabular model. Cement penetration and pressures were measured. The cement intrusion into the capillaries with the DePuy pressuriser was found to vary between 2 and 8 mm (mean: 5 mm at the pole and 4.6 mm at the rim), with the Exeter pressuriser it varied between 3 and 9 mm (mean: 5.8 mm at the pole and 7.8 mm at the rim) and with the plunger type pressuriser it varied between 4 and 6 mm (mean 5.2 mm at the pole and 4.8 mm at the rim). The peak pressure achieved with the DePuy pressuriser was 60 kPa whereas it was 70 kPa with the plunger type pressuriser. The mean penetration with the plunger type pressuriser was found to be better than the other types. The penetration was found to be more uniform with equal penetration at the rim as well as at the pole.

Acetabulum↗

Methotrexate-added acrylic cement: biological and physical properties.

BACKGROUND: Previous reports have demonstrated the suitability of adding different chemotherapeutic drugs to acrylic cement for the treatment of bone metastases. The best results so far have been obtained with methotrexate (MTX) for which diffusion from the implanted cement has been demonstrated both in vitro and in vivo. In this study the suitability of adding MTX to acrylic cement as local adjuvant chemotherapy was investigated. METHODS: Using an in vitro model of human breast cancer cells we demonstrated that the drug is eluted in an active form able to exert a cytotoxic effect over a long period of time. The use of different concentrations of drug on the kinetic of elution and on the mechanical properties of cement was also evaluated. RESULTS: The results obtained suggest that the release of MTX is higher at the beginning and progressively decreases over time being affected by the concentration of drug used. Our results also demonstrated that the addition and the subsequent elution of MTX does not alter the compressive properties of the cement. CONCLUSION: These findings confirm the suitability of MTX-supplemented cement and support its use as an effective aid for the management of bone metastases requiring surgical curettage and acrylic cement implantation for structural support.

Antineoplastic Agents↗

Fluoride uptake in human dentine from glass-ionomer cement in vivo.

The purpose was to examine F uptake and distribution in dentine from a F-containing glass-ionomer cement in vivo. Nine volunteers were selected from dental students who were scheduled for extraction of their third molars. Two cavities were prepared on the same occlusal surface of the third molars for each subject; one was restored with glass-ionomer cement (Virtabond), the other with zinc phosphate cement as a control. After 3 months the teeth were extracted. F profiles in the dentine from the cavity floor to the pulpal surface were determined in tissue immediately adjacent to the restorations. An abrasive micro-sampling technique was used. The F concentration of the dentine was highest immediately beneath glass-ionomer cement filling, decreasing towards the pulpal surface. Overall F concentrations were greater in the dentine beneath the glass-ionomer cement than in that beneath the zinc phosphate cement. It was concluded that the glass-ionomer cement markedly enhanced fluoride uptake by underlying dentine in vivo.

Adult↗

Wet cement: a poorly recognized cause of full-thickness skin burns.

Cement is a rare cause of full-thickness burns. We have examined the aetiology, frequency and severity of these burns, and assessed public awareness of the potential of cement as a caustic agent. Of patients, 95 per cent were unaware of the potential of cement to cause burns, and none had seen precautionary warnings on cement bags or delivery dockets. Factors important in burn production appear to be alkalinity, duration of contact and the abrasive nature of the cement particles. It is concluded that doctors, especially casualty officers, should know of the potential of progressive full-thickness burns from wet cement. General public awareness should be increased. The cement manufacturers were asked to comment on the content of this paper.

Adult↗