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Lead recovery from PbZrO3 using wet ball-mill technique and hydrothermal synthesis of alpha-zirconium phosphate from wastewater for resource recovery.

Lead recovery from lead zirconate (PbZrO(3)) ceramics was investigated using a wet ball-mill treatment in H(2)SO(4) aqueous solution. Subsequently crystalline alpha-zirconium phosphate (alpha-Zr(HPO(4))(2).H(2)O) was synthesized using a hydrothermal technique in order for the resource recovery of zirconium in the wastewater after the wet ball-mill treatment. A wet ball-mill treatment in 4.5M H(2)SO(4) aqueous solution for 24h was capable of converting more than 99.9% of the Pb initially included in the PbZrO(3) to solid state PbSO(4) with a purity of 98%. On the other hand, the Zr in the PbZrO(3) was dissolved into the acidic solution during the treatment. The Pb and Zr metal elements coexisting in PbZrO(3) were successfully separated by the wet ball-mill technique. Then, resource recovery of zirconium in the wastewater was examined. Crystalline alpha-Zr(HPO(4))(2).H(2)O was synthesized by hydrothermal treatments in 3.1-12.5M H(3)PO(4) aqueous solutions at temperatures of 120-240 degrees C for a duration of 70h. The hydrothermally prepared powders were characterized by X-ray diffraction (XRD) and scanning electron microscopy (SEM), and then they were also evaluated in terms of cation exchange capacity (CEC) measurement and thermogravimetric (TG) analysis.

Hydrogen↗

Simultaneous separation of common mono- and divalent cations on a zirconium-modified silica gel column by ion chromatography with non-suppressed conductimetric detection and tartaric acid-15-crown-5 as eluent.

The application of laboratory-made zirconium-modified silica gels (Zr-silicas) as cation-exchange stationary phases to ion chromatography with conductimetric detection (IC-CD) for common mono- and divalent cations (Li+, Na+, NH4+, K+, Mg2+ and Ca2+) was carried out. Zr-silicas were prepared by the reaction of the silanol group on the surface of silica gel with zirconium tetrabutoxide (Zr(OCH2CH2CH2CH3)4) in ethanol. Zr-silica adsorbed on 10 mg zirconium g(-1) silica gel was a suitable cation-exchange stationary phase in IC-CD for the separation of these mono- and divalent cations. Excellent simultaneous separation and highly sensitive detection for these cations were achieved in 10 min by IC-CD using a Zr-silica column (150x4.6 mm I.D.) and 10 mM tartaric acid containing 10 mM 15-crown-5 (1,4,7,10,13-pentaoxacyclopentadecane) as the eluent. The proposed IC-CD method was successfully applied to the determination of major mono- and divalent cations in natural water samples.

Cations, Divalent↗

Application of zirconium-modified silica gel as a stationary phase in the ion-exclusion chromatography of carboxylic acids. II. Separation of aliphatic carboxylic acids with pyromellitic acid as eluent and with suppressed conductimetric detection.

The application of zirconium-modified silica gels (Zr-Silica) as stationary phases for ion-exclusion chromatography with conductimetric detection (IEC-CD) for C1-C8 aliphatic carboxylic acids (formic, acetic, propionic, butyric, valeric, caproic, heptanoic and caprylic acids) was carried out using pyromellitic acid as the eluent. Zr-Silicas were prepared by the reaction of the silanol group on the surface of silica gel with zirconium tetrabutoxide [Zr(OCH2CH2CH2CH3)4] in ethanol solution. An ASRS-Ultra anion self-regenerating suppressor in the K+ form was used for the enhancement of conductimetric detector response of these aliphatic carboxylic acids. A Zr-Silica adsorbed on 10 mg zirconium g(-1) silica gel was the most suitable stationary phase in IEC-CD for the separation of these aliphatic carboxylic acids. Excellent simultaneous separation and highly sensitive detection for these aliphatic carboxylic acids were achieved in 25 min by IEC-CD with the Zr-Silica column (250x4.6 mm I.D.) and a 0.2 mM pyromellitic acid containing 0.15% heptanol as the eluent.

Benzoates↗

Apatite formation on zirconium metal treated with aqueous NaOH.

Previous studies by the authors have shown that titanium metal, titanium alloys and tantalum metal which were subjected to aqueous NaOH solution and subsequent heat treatments form an apatite surface layer upon immersion in a simulated body fluid (SBF) with ion concentrations nearly equal to those in human blood plasma. These metals form the apatite surface layer even in living body, and bond to living bone through the apatite layer. In the present study, the apatite-forming ability of NaOH-treated zirconium metal in SBF has been investigated. A hydrated zirconia gel layer was formed on the surface of the zirconium metal on exposure to 1-15 M NaOH aqueous solutions at 95 degrees C for 24h. It was observed that the metals treated in NaOH aqueous solutions with concentrations above 5 M form an apatite layer on their surface in SBF. This indicates that the Zr-OH group of the zirconia gel induces apatite nucleation. The present study points to the possibility of obtaining bioactive zirconium after treatment by NaOH.

Apatites↗

Zirconium oxide: analysis of MG63 osteoblast-like cell response by means of a microarray technology.

Zirconium oxide ceramics have outstanding mechanical properties, a high biocompatibility and a high resistance to scratching. Expression profiling by DNA microarray is a molecular technology that allows the analysis of gene expression in a cell system. By using DNA microarrays containing 19,200 genes, we identified in osteoblast-like cells line (MG-63) cultured on zirconium oxide discs (Cercon, Degussa Dental, Hanau, Germany) several genes whose expression was significantly up or down-regulated. The differentially expressed genes cover a broad range of functional activities: (a) immunity, (b) vesicular transport and (c) cell cycle regulation. It was also possible to detect some genes whose function is unknown. The data reported are, to our knowledge, the first genetic portrait of a zirconium oxide surface. They can be relevant to better understand the molecular mechanism of biocompatibility and as a model for comparing other materials.

Animals↗

Chiral hetero Diels-Alder products by enantioselective and diastereoselective zirconium catalysis. Scope, limitation, mechanism, and application to the concise synthesis of (+)-Prelactone C and (+)-9-deoxygoniopypyrone.

Catalytic asymmetric hetero Diels-Alder (HDA) reactions using a chiral zirconium complex have been developed. The reactions of aldehydes with Danishefsky's dienes proceeded smoothly to afford the corresponding pyranone derivatives in high yields with high diastereo- and enantioselectivities in the presence of a chiral zirconium complex, which was prepared from zirconium tert-butoxide, (R)-3,3'-diiodobinaphthol or its derivative, a primary alcohol, and a small amount of water. It is noted that 2,3-trans-pyranone derivatives were obtained with remarkably high diastereo- and enantioselectivities in the reaction with 4-methyl Danishefsky's diene. This is the first example of catalytic asymmetric trans-selective hetero Diels-Alder reactions of aldehydes. Furthermore, asymmetric HDA reactions with 4-benzyloxy Danishefsky's dienes were conducted to afford 2,3-cis-pyranone derivatives in high selectivities. Isolation of an intermediate of this asymmetric hetero Diels-Alder reaction indicated that the reaction proceeded in a stepwise cycloaddition pathway. Finally, these catalytic, asymmetric hetero Diels-Alder reactions were successfully applied to concise syntheses of biologically important natural pyranone derivatives, (+)-Prelactone C and (+)-9-deoxygoniopypyrone.

Aldehydes↗

Chiral zirconium catalysts using multidentate BINOL derivatives for catalytic enantioselective Mannich-type reactions; ligand optimization and approaches to elucidation of the catalyst structure.

Catalytic enantioselective Mannich-type reactions of silicon enolates with aldimines were investigated using chiral zirconium catalysts prepared from Zr(O(t)Bu)(4), N-methylimidazole, and newly designed multidentate BINOL derivatives. These new multidentate BINOL ligands were designed on the basis of an assumed transition state structure of a chiral zirconium catalyst derived from two molecules of (R)-6,6'-Br(2)-BINOL. Not only tetradentate BINOL 4 but also tridentate BINOL derivatives were found to be effective, and high enantioselectivities were attained. In a structural study of the most effective zirconium complex prepared from tridentate ligand 6e, several NMR experiments and DFT calculations were carried out. Consequently, the structure of an active catalyst and plausible mechanism of asymmetric induction were elucidated.

Catalysis↗

Mismatched wear couple zirconium oxide and aluminum oxide in total hip arthroplasty.

A patient complained about a squeaking noise in his total hip arthroplasty. Clinical evaluation revealed good function, and there were no signs of loosening on the radiograph. Physiotherapy did not alter this phenomenon, and ultimately a revision was performed 42 months after the first surgery. The analysis of the retrievals revealed that a zirconium oxide ceramic head had been paired with a monolithic alumina ceramic cup. The cup showed large deviations from an ideal sphere but minor wear signs. The head exhibited heavy local damage in the articulation zone. This damage might have been caused by the observed unsatisfactory fit between cup and ball, resulting in high stress concentrations and increased wear of the zirconium head. The characteristics of the zirconium and aluminum ceramics pairing might have worsened the process. The combination of implants used in this retrieved wear couple was never approved. To prevent such problems, components of different manufacturers should never be mixed and matched unless explicitly stated.

Aluminum Oxide↗

Stable tracer investigations in humans for assessing the biokinetics of ruthenium and zirconium radionuclides.

The interest in the biokinetics of ruthenium and zirconium in humans is justified by the potential radiological risk represented by their radionuclides. Only a few data related to the biokinetics of ruthenium and zirconium in humans are available and, accordingly, the biokinetic models currently recommended by the ICRP for these elements are mainly based on data from animal experiments. The use of stable isotopes as tracers, coupled with a proper analytical technique (nuclear activation analysis with protons) for their determination in biological samples, represents an ethically acceptable methodology for biokinetic investigations, being free from any radiation risk for the volunteer subjects. In this work, the results obtained in eight biokinetic investigations for ruthenium, conducted on a total of three healthy volunteers, and six for zirconium, performed on a total of three subjects, are presented and compared to the predictions of the ICRP models.

Administration, Oral↗

Effect on caries of self-application of a zirconium silicate paste containing 9% stannous fluoride.

A 2-year clinical trial was conducted using an adolescent population from a low-fluoride area to evaluate the anticaries effect of self-applications of zirconium silicate paste containing 9% stannous fluoride. tthree study groups totaling 464 children, with an initial average of 12.8 years, completed the study. The control group brushed with a non-fluoride zirconium silicate paste (tzircate Prophylaxis Paste) once each year: the first experimental group brushed with zirconium silicate paste containing 9% stannous fluoride (Zircate Treatment Paste) once each year; and the second experimental group brushed every 6 months with Zircate Treatment Paste. After 2 year, the DMFT and DMFS increments were virtually identical for the control group and the group that received one application of fluoride paste per year. The group that received two applications of fluoride paste per year had a DMTF increment that was about 24% less than that of the control group; however, the DMFS increment was only 5% less. These differences were not statistically significant at the P=.05 level.

Adolescent↗

Histopathological and microanalytical study of zirconium dioxide and barium sulphate in bone cement.

AIMS: To report the appearances of zirconium dioxide and barium sulphate in interface membranes, synovium, and other tissues around joint prostheses. METHODS: Histological sections from 23 specimens were reviewed by light microscopy and polarisation. Scanning electron microscopy and x ray microanalysis were performed on routinely processed paraffin wax sections. RESULTS: Polyethylene, metals, and polymethylmethacrylate cement debris were easily recognisable. Almost all the cement remnants contained either zirconium dioxide or barium sulphate, confirmed by microanalysis. The contrast media had characteristic light microscopic appearances. Zirconium was identified in macrophages away from cement remnants. CONCLUSION: The presence of radiographic contrast media in tissues around prosthetic joints is common but not widely recognised.

Adult↗

Hypersensitivity pneumonitis and exposure to zirconium silicate in a young ceramic tile worker.

We describe a nonsmoking ceramic tile worker 25 yr of age who developed a worsening dry cough and dyspnea after 3.5 yr as a sorter and glazer of tiles. Open lung biopsy revealed an intense granulomatous interstitial pneumonia with mild fibrosis, compatible with hypersensitivity pneumonitis, and numerous very small birefringent crystals around the terminal airways and occasionally in granulomas. Pulmonary particle analysis revealed an inhaled dust burden nearly 100-fold the normal background level, mainly consisting of clay minerals and zirconium silicate. The patient had no history or clinical or laboratory findings suggesting any organic etiologic agent. A sarcoid granulomatosis type of chronic pulmonary hypersensitivity reaction is known after long-term exposure to zirconium, but this case demonstrates that zirconium can also cause an acute and fulminant allergic alveolitislike hypersensitivity reaction.

Adult↗

Chemical states and lattice dynamics of alpha-diimine Fe2+ complexes intercalated into gamma-zirconium phosphate.

The alpha-diimine Fe2+ complexes, [Fe(phen)3]2+, [Fe(bpy)3]2+, and [Fe(terpy)2]2+, (phen: 1,10-phenanthroline, bpy: 2,2'-bipyridyl, terpy: alpha,alpha',alpha''-tripyridine) were intercalated into zirconium dihydrogenphosphate phosphate dihydrate (gamma-zirconium phosphate, gamma-ZrP), Zr(PO4)(H2PO4).2H2O. The rate of the intercalation, the molar ratio of Fe to Zr, was found to be 3.82-7.76%. Mössbauer spectra indicated that one part of [Fe(phen)3]2+ and [Fe(bpy)3]2+ changed from a low-spin Fe2+ to high-spin Fe2+ state on intercalation, but [Fe(terpy)2]2+ did not change in chemical state. The lattice dynamics of the complexes and the intercalation compounds were investigated in terms of the temperature dependence of the area intensity on the Mössbauer spectra. A linear relationship was established for all the complex salts and the intercalation compounds investigated between the ln[A(T)/A(82)] and absolute temperature, T, where A(T) and A(82) show the intensities of a doublet at T and 82 K of the Mössbauer spectra, respectively. From the slope of the linear relation, the theta2M values, which were derived based on the Debye approximation of lattice vibration, were evaluated for the complex salts and the intercalation compounds. The Fe2+ complexes showed theta2M values of 1.27 to 2.32 x 10(6), whereas the intercalation compounds showed very similar values to each other, ranging from 2.19 to 2.39 x 10(6), irrespective of different alpha-diimine ligands. The results were explained in terms of the characteristic layered structure of zirconium phosphate, and by the tight bond between the alpha-diimine Fe2+ complexes and the host gamma-ZrP.

Algorithms↗

Bacterial adhesion on commercially pure titanium and zirconium oxide disks: an in vivo human study.

BACKGROUND: Little is known about the mechanisms of bacterial interaction with implant materials in the oral cavity. A correlation between plaque accumulation and progressive bone loss around implants has been reported. Bacterial adhesion shows a direct positive correlation with surface roughness. Other surface characteristics also seem to be extremely important with regard to plaque formation. Different adhesion affinities of bacteria have been reported for different materials. The aim of this study was to characterize the percentage of surface covered by bacteria on commercially pure titanium and zirconium oxide disks. METHODS: Ten patients participated in this study. A removable acrylic device was adapted to the molar-premolar region, and commercially pure titanium (control) and zirconium oxide (test) disks were glued to the buccal aspect of each device. The surface roughness of titanium and test specimens was similar. After 24 hours, all disks were removed and processed for scanning electron microscopy, for the evaluation of the portion of surface covered by bacteria. RESULTS: In control specimens, the area covered by bacteria was 19.3% +/- 2.9; in test specimens, the area was 12.1% +/- 1.96. The disk surface covered by bacteria on test specimens was significantly lower than that of control specimens (P = 0.0001). CONCLUSION: Our results demonstrate that zirconium oxide may be a suitable material for manufacturing implant abutments with a low colonization potential.

Adult↗

Magnetized carbonyl iron and insoluble zirconium hydroxide mixture facilitates bacterial concentration and separation from nonfat dry milk.

A mixture of magnetized carbonyl iron and insoluble zirconium hydroxide was investigated for its ability to concentrate various foodborne pathogens from 25-ml samples of reconstituted nonfat dry milk. Each sample was artificially contaminated with 10(3) to 10(6) CFU/25 ml of representative foodborne pathogens (Salmonella enterica serovar Enteritidis, Listeria monocytogenes, and Bacillus cereus spores) and processed for bacterial concentration with high-speed centrifugation for the primary concentration followed by a secondary concentration step involving the carbonyl iron-zirconium hydroxide mixture. Bacterial recoveries, as evaluated on the basis of loss to discarded supernatants, exceeded 75% for all organisms at all inoculum levels and were usually >90%. Recovery was confirmed by direct plating of the immobilized pellet, for which the valueswere similar albeit more varied. Additional experiments confirmed that the magnetized carbonyl iron-insoluble zirconium hydroxide mixture was relatively nontoxic to both Salmonella Enteritidis and L monocytogenes Overall, the entire concentration scheme resulted in a 25-fold reduction in sample volume with the recovery of viable bacterial cells. This novel compound shows promise for facilitating inexpensive, rapid, and effective bacterial concentration in food systems.

Animals↗

SEM analysis of zirconium brackets using MIM technology.

AIM: The need to be able to use a material with esthetic characteristics of ceramic and mechanical properties of the metallic brackets has led clinical and industrial research towards the realization of zirconium brackets. These brackets seem to respond to both the requirements of new esthetic concepts and of interesting biomechanical qualities: hardness, resistance to abrasion, resistance to compression, reduced coefficient of friction during mechanical sliding, stability in a humid temperature and to the aggression of oral fluids. METHODS: Twenty samples of zirconium brackets have been observed at SEM realized using the metal injection molding (MIM) technology: 10 new ones used as base samples and 10 used samples with the purpose of assessing the morphologic aspect and the structural variations after clinical use. RESULTS: The comparison the samples showed some structural changes regarding the surface of the body of the brackets, while slot and wings maintain an interesting stability of construction, a moderate degree of abrasion even after the application of considerable clinical strength. CONCLUSIONS: The conclusion is drawn that the positive clinical response in the use of these brackets and the limited scientific literature on the use of zirconium in orthodontics is worthy of further research.

Humans↗

[Experimental study of osseointegration of zirconium and titanium dental implants].

In an experiment performed on pigs, methods of light and scanning electron microscopy were used to study the interaction of zirconium and titanium dental implants with bone 6 months following their insertion. Distinct features of integration of both implant types with bone structures were detected. Sites of direct contact of bone structures with metal were found to undergo constant remodeling according to biochemical and metabolic conditions in each zone of an implant surface. Statistically the degree of interactive properties of zirconium implants significantly exceeded similar parameter for titanium screws. Along the perimeter of the zones of bone contact with zirconium implants greater numbers of forming and formed bone areas were revealed as compared to the zones of bone contact with titanium implants, where erosion lacunae were more numerous. The complex of research methods used in this study have not revealed distinct changes in the structure of osteocytes, located in immediate proximity to the metal surface in comparison with more distant sites in the bone.

Animals↗

The use of ceramic drills on a zirconium oxide basis in bone preparation.

The favourable mechanical properties and high biocompatibility of the newly developed mixed ceramics composed of zirconium oxide and aluminium oxide have continuously extended the scope of their application. Rotating instruments on a zirconium oxide basis are regarded as superior to metal burs in dentoalveolar surgery in terms of favourable temperature effects on the surrounding bone tissue and the economic advantage that they wear slowly, enabling them to be used repeatedly. In this study ten round burs made of zirconium oxide and aluminium oxide mixed ceramics were used for typical dental-alveolar preparation types on an explanted pig jaw. Prior to the first and following the tenth application a scanning electron microscopic (SEM) analysis of possible wear signs was conducted. However, this revealed no evidence of wear or resulting loss of sharpness.

Aluminum Oxide↗