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PubMed2005

Influence of casting methods on marginal and internal discrepancies of complete cast crowns.

The relationship between the application of die-spacer prior to wax pattern fabrication and metal removal from the inner surface of the casting on marginal and internal discrepancies of complete cast crowns was evaluated. One hundred and twenty complete crowns were cast with palladium-silver alloy melted by gas-oxygen torch or electrical resistance and cast with a centrifuge casting machine. After casting, the crowns were seated on each type of different marginal configuration dies (90-degree shoulder, 20-degree beveled shoulder, and 45-degree chamfered shoulder) with a static load of 90 N during 1 min. Evaluation of the marginal fit of the specimens was made using a digital micrometer. The crowns were embedded in acrylic resin and longitudinally sectioned to verify the internal discrepancy that occurred in lateral and occlusal interfaces with a digital micrometer. The data were submitted to ANOVA and Tukey's test with a significance level of 5%. The best marginal and inner fits were obtained with the gas-oxygen torch source. The 45-degree chamfered shoulder showed the best marginal and inner fit, and better internal relief was obtained in the crowns abraded with 50 microm Al2O3 particles.

Analysis of Variance↗
PubMed1990

[A study for non-asbestos casting liners. An experimental study of the adaptability of MOD casting to die].

Asbestos liners for investment metal casting has frequently been used in dental laboratory work. In recent years, the dangerous properties of asbestos to the human body were reported in Europe and the United States, and casting liners without asbestos were developed and marketed by many manufacturers. These are so-called non-asbestos liners. This study evaluated the adaptability of MOD inlay castings to dies using 8 kinds of commercial non-asbestos liners of ADA standard No. 2 specifications. The results were as follows; Single and double layers of Casting ribbon, New Asbestos Ribon, Shofu experimental, and KAOLIN showed good adaptation. Shofu experimental with a single layer showed the best marginal adaptation (10 microns). OVAL LINERS and CASTING LINERS with single layer showed good adaptation, but with double layers the adaptation was poor. In FLASK LINER, the double layer showed better adaptation than that with a single layer. Most non-asbestos liners used in this study are adequate in useful to MOD inlay castings.

Asbestos↗
PubMed1990

[The microstructure and corrosive properties of the nonferrous casting alloys Gisadent NCA, NCS 1 and KCM 83 before and after casting].

Nonprecious alloys (NEM) applied in dental practice often show widely differing material properties after casting. This is caused by subjective and objective differences in manufacturing of these alloys with a given technology as well as by varying composition and structure of the alloys within and in between different lots. For homogeneous composition of crude specimens technologically caused variance of casting condition itself leads to considerable differentiation of casting results. If the original state of crude alloy forms is very different then there will be a levelling out and/or increase of scattering of material parameters after casting. Optimized computed-controlled casting technology in combination with defined muffle ring size could result in reproducible casting results.

Chromium Alloys↗
PubMedDate not supplied

Casting guidelines, tips, and techniques: proceedings from the 1997 American Burn Association PT/OT Casting Workshop.

Approximately 100 therapists attended the PT/OT Casting Workshop at the twenty-ninth Annual Meeting of the American Burn Association in New York City, N.Y., on March 20, 1997. The workshop consisted of four groups: two demonstrating hand/wrist casting and two demonstrating casting of the foot/ankle. Participants had the opportunity to attend one upper extremity group and one lower extremity group lasting approximately 50 minutes each. Instructors provided a demonstration of a casting procedure while addressing general guidelines, indications, contraindications, and precautions related to casting each area. Thorough handouts were provided, and each participant had the opportunity to apply two casts. The following article is a compilation of the four handouts and their bibliographies.

Burns↗
PubMed1992

The Cardiac Arrhythmia Suppression Trial: first CAST ... then CAST-II.

The Cardiac Arrhythmia Suppression Trial (CAST) was a study designed to test the hypothesis that suppression of ventricular premature complexes after a myocardial infarction would improve survival. Preliminary results showed that suppression of ventricular premature complexes with encainide and flecainide worsened survival, and the CAST continued as the CAST-II with moricizine compared with its placebo. The protocol for the CAST-II was changed to attempt to enroll patients more likely to experience serious arrhythmias. The enrollment time was narrowed to 4 to 90 days after myocardial infarction; the qualifying ejection fraction was lowered to less than or equal to 0.40; a higher dose of moricizine could be used; early titration itself was double-blind with a placebo, and the definition of disqualifying ventricular tachycardia was changed to allow patients with more serious arrhythmias to be entered into the trial. The Cardiac Arrhythmia Suppression Trial-II was subsequently terminated prematurely because 1) patients treated with moricizine had an excessive cardiac mortality rate during the 1st 2 weeks of exposure to the drug, and 2) there appeared to be little chance of showing a long-term survival benefit from treatment with moricizine. This report outlines the rationale behind the Cardiac Arrhythmia Suppression Trial and the reasons for selection of the drugs used in the CAST and CAST-II.

Anti-Arrhythmia Agents↗
PubMed1994

In vitro comparison of the standard short limb cast and three configurations of short limb transfixation casts in equine forelimbs.

Axial stability of equine oblique proximal phalangeal osteotomies with application of the standard short limb cast or 1 of 3 configurations of transfixation casts was determined in vitro. Transfixation cast methods included use of parallel pins, divergent pins, or parallel pins incorporating a metal walking bar. Displacement at the osteotomy was recorded for each limb at 4,448 N. Standard short limb casts provided significantly (P = 0.0002) less axial stability than did any form of transfixation cast. Significant differences were not found between the 3 transfixation casts.

Animals↗
PubMed1993

Study on the castability of Co-Cr alloy for cast plates. Part 3: Effects of alloy fusion temperature and the heating temperature of the cast ring.

Co-Cr alloy is used more frequently than Ni-Cr alloy as a non-precious alloy for cast plates in Japan. However, since the melting temperature of Co-Cr alloy is very high, about 1300 degrees C, and since it oxidizes easily, a vacuum-pressure casting machine capable of melting this alloy in a reduced atmosphere has recently been developed. Using this machine, the effects of fusion temperature and the heating temperature of the cast ring on the Co-Cr alloy were studied. It was found that in the vacuum-pressure casting method, both the fusion temperature of the Co-Cr alloy and the heating temperature of the cast ring had a significant effect (p < 0.01) on the castability of the Co-Cr alloy.

Chromium Alloys↗
PubMed1996

The effect of soldering, electrowelding, and cast-to procedures on the accuracy of fit of cast implant bars.

The effect of three different connecting procedures on the accuracy of fit of cast implant bars over their supporting abutments was investigated. Thirty Hader implant bars were waxed on a master cast over two abutment analogs and cast in a type IV gold alloy. The bars were sectioned and divided into three groups of ten implant bars according to the connecting procedure that was to be followed. Group 1 bars were connected by soldering, Group 2 bars were connected by electrowelding, and Group 3 bars were connected with the cast-to procedure. The accuracy of fit of each group of bars was measured at the gold cylinder-abutment interface in microns using a stereomicroscope. The use of the cast-to procedure resulted in a more accurate fit as compared with the soldering and the electrowelding techniques.

Analysis of Variance↗
PubMed1991

[Infrared casting temperature control of the induction centrifuge casting exemplary in the non-precious dental alloy Wiron 88].

A temperature-dependent, IR-controlled casting technology for the non-precious dental alloy Wiron 88 (Bego) is presented and compared with a traditional procedure. The new casting allows the production of cast objects with favourable and reproducible material properties. Compared with the commonly used technology hardness, grain size and susceptibility to corrosion could be reduced. Texture after casting was found to be homogeneous. The procedure presented meets the requirements for a modern casting technology and be adapted to older automatic casating devices.

Aluminum↗
PubMed1990

[Determination of titanium flow by the tracer element molten method in the dental precision casting. 1. The principle of flow visualization and application to simple castings].

The tracer element molten (TEM) method has been developed for flow visualization of molten Titanium in dental precision casting. The principle of this technique is as follows. When Titanium is cast, the tracer element wire inserted previously into the selective point of the sprue is molten little by little and distributed according to the molten Titanium flow in the mold cavity. After solidification, to observe the flow pattern, the tracer element needs to be analyzed on a section of the casting by EPMA equipped with the stage scan mapping system. This technique using Ag, Au, Pd or Pt as a tracer has been applied to some simple castings in shape and has been confirmed to be a very powerful technique for Titanium flow visualization in dental castings.

Dental Casting Technique↗
PubMed1990

[Studies on titanium casting. (1) Influence of the mold temperature on titanium castings].

Pure titanium and titanium alloys have excellent biocompatibility, excellent corrosion tarnish resistance, a quarter of the specific gravity of gold base alloys and suitable mechanical properties for dental clinical use. However, titanium has some undesirable characteristics. For example, it has a high melting temperature and chemical reactivity at high temperatures. The investigate influence of the mold temperature on castability and mechanical properties of the titanium castings was study. The castability was found to be good at various mold temperatures, but the higher the mold temperature during casting, the greater the adhesive phenomenon between titanium surface and the investment. From the EPMA observation of the surface layer on the titanium castings, an Si- rich layer whose thickness increased considerably with increasing temperature was observed. The Vickers hardness in the surface layer was greater than that in the inner part. At a higher mold temperature during casting the thickness of the high Vickers hardness layer was increased. There was a relationship between the Vickers hardness value and the thickness of Si rich layer. In the tensile strength test of titanium castings, elongation values decrease and tensile strength values increased with the rise in mold temperature.

Dental Alloys↗
PubMed1989

[Effects of mold preheating temperatures and the time of melt casting on the structure of cast denture frameworks].

At casting temperatures of 1330 degrees to 1530 degrees C and preheating temperatures of 900 degrees to 1100 degrees C, 28 cast denture frameworks were manufactured using the cobalt chromium alloy Biosil f (Degussa). The inner defects were detected by X-ray defectoscopy and the grain numbers of clasp, connector and basis elements determined by metallography. The best results for compact castings were observed at a temperature range of 1410 degrees to 1480 degrees C. Casting previous to the melting of the last alloy cube results in a structure of clasps and connectors with 100-200 grains/mm2 and a high amount of defects; exceeding the liquidus temperature of 1380 degrees C produces grain numbers of 20-30/mm2, while a casting temperature of 1530 degrees C results in 3-5/mm2. Overheating of the melt, also in connection with low preheating temperatures, is probably a cause for the premature loss of clasp retention and fracture of many denture frameworks.

Dental Alloys↗
PubMed1978

[Flow of molten metal in denture base in horizontal centrifugal casting procedure. (Part 2) Flow, inflow volume and casting time of molten metal passing through several sprues into model denture plate mold (author's transl)].

Two types of spruing methods were used in the casting of the denture type model pattern (thickness, 0.43 mm). Flow of molten metal in the mold was filmed by the improved system of Part 1. When three sprues were attached to the pattern vertically, molten metal passed through each sprue gate flowed being affected by the direction of gravity and revolution of casting machine, and gathered at the lower part of the mold. Next molten metal filled the mold from the lower part to the upper part. In this spruing type, molten metal turned its direction of flow several times. At the middle stage of casting, the inflow volume per unit time (inflow rate), v (mm3/10-2)s)was evaluated as v = 12.36 + 5.16A-0.16 A2 (A: total cross-sectional areas of sprues). The inflow rate increased with increase of the area of the sprues, but it saturated. When the main sprue and the subsprues were attached at the posterior border, the molten metal filled the mold from the lower part to the upper part quietly. In this spruing type, the casting mold was set facing its sprue gates downwards. The inflow rate at the middle stage of casting was evaluated as v = 21.05 + 1.79 C (C: the cross-sectional area of the main sprue). The inflow rate increased linearly with increase of the area of the main sprue.

Dental Casting Technique↗
PubMed1976

[Flow of molten metal in denture base in horizontal centrifugal casting procedure. (Part 1) Flow, inflow volume and casting time of molten metal passing through single aprue into disk type mold (author's transl)].

A pyrex glass plate was fitted at the bottom of casting ring, and disk type wax pattern (thickness. 0.43 mm) was put on the plate. Five types of sprueing were applied. Pure tin was casted using holizontal centrifugal casting machine. Flow of molten metal was filmed by the motor drive camera with the method of stroboscope. The results were summarized as follows. 1) When the sprue was attached at the center of the disk type mold vertically, moten metal flowed like a concentric circle at the early stage of casting. It was affected gradually by the direction of gravity and revolution, and it filled the mold from the lower part to the upper part. 2) When the sprue gate was attached to the side edge of the mold, and the sprue gate was placed to the forward and backward direction against the revolution direction, molten metal filled from lower part to the upper part. 3) When the sprue gate was placed against upper edge, molten metal flow was affected by the direction of gravity and revolution. When the sprue gate was placed against lower edge, molten metal filled quietry from the lower part to the upper part. 4) Inflow volume per unit time (inflow rate) was small at the early stage of casting. Inflow rate increased and became constant at the next stage. At the latter stage it became small again. 5) Inflow rate increased with the increase of area of sprue. 6) The time which was necessary to fill the volume of 1 cm (about 80% of the mold volume) became short with the increase of area of sprue. It was also influenced by the type of sprueing.

Dental Casting Technique↗
PubMed2000

Cutting efficiency of air-turbine burs on cast titanium and dental casting alloys.

OBJECTIVE: The purpose of this study was to investigate the cutting efficiency of air-turbine burs on cast free-machining titanium alloy (DT2F) and to compare the results with those for cast commercially pure (CP) Ti, Ti-6Al-4V alloy, and dental casting alloys. METHODS: The cast metal (DT2F, CP Ti, Ti-6Al-4V, Type IV gold alloy and Co-Cr alloy) specimens were cut with air-turbine burs (carbide burs and diamond points) at air pressures of 138 or 207 kPa and a cutting force of 0.784 N. The cutting efficiency of each bur was evaluated as volume loss calculated from the weight loss cut for 5 s and the density of each metal. The bulk microhardness was measured to correlate the machinability and the hardness of each metal. RESULTS: The amounts of DT2F cut with the carbide burs were significantly (p < 0.05) greater than for the other titanium specimens at either 138 or 207 kPa. The diamond points exhibited similar machining efficiency among all metals except for Type IV gold alloy. The increase in the volume loss of Co-Cr alloy (Vitallium) cut with the diamond points showed a negative value (-29%) with an increase in air pressure from 138 to 207 kPa. There was a negative correlation between the amounts of metal removed (volume loss) and the hardness (r2 = 0.689) when the carbide burs were used. SIGNIFICANCE: The results of this study indicated that a free-machining titanium alloy (DT2F) exhibited better machinability compared to CP Ti and Ti-6Al-4V alloy when using carbide fissure burs. When machining cast CP Ti and its alloys, carbide fissure burs possessed a greater machining efficiency than the diamond points and are recommended for titanium dental prostheses.

Alloys↗
PubMed2003

Casting behavior of titanium alloys in a centrifugal casting machine.

Since dental casting requires replication of complex shapes with great accuracy, this study examined how well some commercial titanium alloys and experimental titanium-copper alloys filled a mold cavity. The metals examined were three types of commercial dental titanium [commercially pure titanium (hereinafter noted as CP-Ti), Ti-6Al-4V (T64) and Ti-6Al-7Nb (T67)], and experimental titanium-copper alloys [3%, 5% and 10% Cu (mass %)]. The volume percentage filling the cavity was evaluated in castings prepared in a very thin perforated sheet pattern and cast in a centrifugal casting machine. The flow behavior of the molten metal was also examined using a so-called "tracer element technique." The amounts of CP-Ti and all the Ti-Cu alloys filling the cavity were similar; less T64 and T67 filled the cavity. However, the Ti-Cu alloys failed to reach the end of the cavities due to a lower fluidity compared to the other metals. A mold prepared with specially designed perforated sheets was effective at differentiating the flow behavior of the metals tested. The present technique also revealed that the more viscous Ti-Cu alloys with a wide freezing range failed to sequentially flow to the end of the cavity.

Alloys↗
PubMed1995

Three-dimensional distortion of gold alloy castings and welded titanium frameworks. Measurements of the precision of fit between completed implant prostheses and the master casts in routine edentulous situations.

Thirty routine patients, provided with fixed prostheses supported by osseointegrated Brånemark implants in edentulous lower jaws, were arranged into three different groups with regard to design of the metal framework. Ten patients received cast gold alloy frames and the other two groups were provided with two different designs of welded titanium frames. The fit of the completed prostheses was measured in three dimensions (3-D) in relation to the master cast, by means of a photogrammetric technique, prior to insertion. Mean 3-D distortion of the centre point of the gold cylinder was 42 (s.d. 8) microns for the cast framework. The corresponding mean distortion for the two designs of titanium frameworks was 43 (s.d. 16) and 36 (s.d. 10) microns, respectively. Least distortion was observed in vertical direction for all three designs. None of the different designs of metal frames showed a significantly better fit (P > 0.05), but the cast and oldest titanium framework design presented a much wider range of distortion. This indicated a higher risk of sectioning and resoldering during the fabrication of the prostheses as compared to the more consistently fabricated prostheses, with a new titanium framework design.

Dental Casting Technique↗
PubMed1995

Accuracy of implant-supported prostheses in the edentulous jaw: analysis of precision of fit between cast gold-alloy frameworks and master casts by means of a three-dimensional photogrammetric technique.

Distortions of 15 routine implant-supported prostheses were measured in relation to the master casts after completion by means of a 3-dimensional (3-D) photogrammetric technique. All prostheses were designed as one-piece gold-alloy castings with resin teeth. Five of the prostheses were placed in the edentulous maxilla, and the remaining were placed in the lower jaw. Distortion of the cylinders was mostly observed in the horizontal plane (x- and y-axis) while the vertical aspect seemed to be more stable. The mean 3-D center point distortion was 42 (SD 15) and 74 (SD 38) microns for the upper and lower jaws, respectively. The measurements revealed a range of 3-D center point distortion from 16 to 80 and 15 to 165 microns for the different jaws, respectively. The corresponding 3-D mean angular distortion of the cylinders was 51 (SD 35) microns in lower and 70 (SD 75) microns in the upper jaws. A correlation was found between 3-D center point distortion and the width as well as the curvature of the implant arch, indicating more displacement the wider and the more curved the arch was. The 3-D center point distortion was also significantly higher in the upper jaws which could possibly be explained by the curvature of the implant arch and higher numbers of implants in the upper jaws. Further problems with the fit of upper jaw castings could be related to more alloy in the castings and poor alignment of implants.

Dental Prosthesis Design↗