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Welding fume exposure and associated inflammatory and hyperplastic changes in the lungs of tumor susceptible a/j mice.

It has been suggested that welding fume (WF) exposure increases lung cancer risk in welders. Epidemiology studies have failed to conclude that WF alone causes lung cancer and animal studies are lacking. We examined the course of inflammation, damage, and repair in the lungs of A/J mice, a lung tumor susceptible strain, caused by stainless steel WF. Mice were exposed by pharyngeal aspiration to 40 mg/kg of WF, silica, or saline. Bronchoalveolar lavage (BAL) was performed 24 hours, 1 and 16 weeks to assess lung injury and inflammation and histopathology was done 1, 8, 16, 24, and 48 weeks postexposure. Both exposures increased inflammatory cells, lactate dehydrogenase and albumin at 24 hr and 1 week. At 16 weeks, these parameters remained elevated in silica-exposed but not WF-exposed mice. Histopathologic evaluation at 1 week indicated that WF induced bronchiolar epithelial hyperplasia with associated cellular atypia, alveolar bronchiolo-alveolar hyperplasia (BAH) in peribronchiolar alveoli, and peribronchiolar lymphogranulomatous inflammation. Persistent changes included foci of histiocytic inflammation, fibrosis, atypical bronchiolar epithelial cells, and bronchiolar BAH. The principle changes in silica-exposed mice were histiocytic and suppurative inflammation, fibrosis, and alveolar BAH. Our findings that WF causes persistent bronchiolar and peribronchiolar epithelial changes, suggest a need for studies of bronchiolar changes after WF exposure.

Animals↗

Study of the ultraviolet emission of the electrode coatings of arc welding.

The optical emission properties of several minerals components employed in electrode coatings of arc welding have been investigated. The X-ray diffraction analysis shows that the composition of 14 commercial electrode coatings collected from different countries (Spain, France, UK, Poland, Argentina and Germany), consists of quartz, calcite, sodium and potassium rich feldspars, muscovite and rutile. The natural thermal stimulated luminescence (TSL) of these mineral phases, measured in the range of 200-800 nm at different temperatures (from room temperature to 400 degrees C) displays UV-A (wavelengths of 320 nm to 400 nm) and UV-B (from 280 nm to 320 nm) emissions, with the exception of rutile. The UV-B radiation, commonly described as the most dangerous form of radiation to human life, is here associated with structural defects in the crystallographic lattice of the mineral components of electrode coatings.

Electrodes↗

Formation of phosgene during welding activities in an atmosphere containing chlorinated hydrocarbons.

The formation of phosgene During welding activities in an atmosphere containing chlorinated hydrocarbons was investigated. Four different chlorinated hydrocarbons were studied under laboratory conditions. Results are presented as time-averaged phosgene concentration in a total volume of 250 L of air being purged through a 52-L reaction vessel during 20 min. It was found that the formation of phosgene was in the order dichloromethane < Freon-22 < carbon tetrachloride << trichoroethylene. Local concentrations may be higher depending on dispersion phenomena. The interpretation in terms of occupational health was rather difficult because of the interaction with smoke particles and because of possible nonhomogeneous dispersion of phosgene around the workers. In the case of dichloromethane and carbon tetrachloride the short-term maximum allowable concentration (MAC) of phosgene was not attained at the respective MAC values of the chlorinated hydrocarbons themselves. In the case of trichloroethylene and Freon-22, however, the short-term MAC-value of phosgene was attained even when the concentration was still much below the respective MAC-values.

Air Pollutants, Occupational↗

A critical evaluation of the protection provided by common safety glasses from ultraviolet emissions in welding operations.

The purpose of this investigation was to evaluate critically several brands of safety spectacle lens and side shield combinations to determine their attenuation characteristics for ultraviolet (UV) radiation. By combining the information developed in this investigation with field data on UV from arc welding operations, it was possible to draw the conclusion that under the conditions stated, ordinary safety glasses with solid side shields provided adequate eye protection from UV.

Conjunctivitis↗

A comparison of iron oxide fume inside and outside of welding helmets.

A study was conducted to compare the iron oxide fume concentrations inside and outside the helmets of welders. Airborne iron oxide fume concentrations were determined simultaneously at four body locations--the left front shoulder, right front shoulder, front chest, and inside the helmet--during welders' normal activity. Results indicate that the fume concentrations at the actual breathing zone inside helmets are reduced to 36%-71% of concentrations outside the helmets, depending on the type of welding and employees' postures.

Ferric Compounds↗

Personal ultraviolet radiation exposure of workers in a welding environment.

The personal ultraviolet radiation exposure levels of a group of welders and nearby workers were estimated using a photosensitive polymer film, polysulphone. The polysulphone film was attached to the inner and outer surfaces of eye protection, the workers' clothing, and also placed throughout the work area. The estimated average ocular exposures (inside the helmets) for welders and boiler-makers were between four and five times the maximum permissible exposure (MPE) limit, and the estimated exposures at the spectacles of nonwelders were around 9 times MPE. Body exposures (at the clothing surface) for welders were estimated to be around 3000 times MPE and for nonwelders around 13 times MPE. The ambient ultraviolet radiation levels in the factory were found to exceed the MPE by an average of 5.5 times, even in nonwelding areas. The results suggest that welders require additional ocular protection to supplement conventional welding helmets, and any exposed skin areas of workers in this environment should also be protected.

Case-Control Studies↗

Exposure to fuel-oil ash and welding emissions during the overhaul of an oil-fired boiler.

The health effects of exposure to vanadium in fuel-oil ash are not well described at levels ranging from 10 to 500 microg/m(3). As part of a larger occupational epidemiologic study that assessed these effects during the overhaul of a large oil-fired boiler, this study was designed to quantify boilermakers' exposures to fuel-oil ash particles, metals, and welding gases, and to identify determinants of these exposures. Personal exposure measurements were conducted on 18 boilermakers and 11 utility workers (referents) before and during a 3-week overhaul. Ash particles < 10 microm in diameter (PM(10), mg/m(3)) were sampled over full work shifts using a one-stage personal size selective sampler containing a polytetrafluoroethylene filter. Filters were digested using the Parr bomb method and analyzed for the metals vanadium (V), nickel (Ni), iron (Fe), chromium (Cr), cadmium (Cd), lead (Pb), manganese (Mn), and arsenic (As) by inductively coupled plasma mass spectrometry. Nitrogen dioxide (NO(2)) was measured with an Ogawa passive badge-type sampler and ozone (O(3)) with a personal active pump sampler.Time-weighted average (TWA) exposures were significantly higher (p < 0.05) for boilermakers than for utility workers for PM(10) (geometric mean: 0.47 vs. 0.13 mg/m(3)), V (8.9 vs. 1.4 microg/m(3)), Ni (7.4 vs. 1.8 microg/m(3)) and Fe (56.2 vs. 11.2 microg/m(3)). Exposures were affected by overhaul time periods, tasks, and work locations. No significant increases were found for O(3) or NO(2) for boilermakers or utility workers regardless of overhaul period or task group. Fuel-oil ash was a major contributor to boilermakers' exposure to PM(10) and metals. Vanadium concentrations sometimes exceeded the 2003 American Conference of Governmental Industrial Hygienists (ACGIH) threshold limit value.

Adult↗

Long-term effects of welding fumes upon respiratory symptoms and pulmonary function.

To evaluate the long-term influence of welding fumes and of cigarette smoke on the function of the bronchopulmonary system a comparative study of spirometric measurements in 209 welders and 109 non-welder controls was performed in a shipyard. The two groups were matched for age, height, smoking habits, residence and social class. Fifty-one percent of the welders had one or more of the respiratory symptoms, while only 26% of the controls had any of the symptoms. Chronic bronchitis was found to be confined to welders who smoked or had smoked. The welders appeared to show significantly increased impairment of lung function and, with advancing years, a deterioration in lung function greater than that of the controls, but, in general, they did not show serious pulmonary insufficiency.

Adult↗

Skin and eye diseases among arc welders those exposed to welding operations.

The prevalence of skin and eye abnormalities was determined in 77 journeymen welders, 75 members of other trades exposed to welding operations and 58 non-exposed comparison workers. Characteristics including possible risk factors for skin cancer were compared among the groups. Localized cutaneous erythema was frequent in welders and occasional in other exposed workers. Small cutaneous scars were frequent in welders. There was no significant difference in the prevalence of actinic elastosis by occupational group; however, the degree of elastosis was significantly associated with type of complexion, original hair color, eye color, childhood freckling poor ability to tan and ease of sunburning. There were no significant difference among the groups in the prevalence of various dermatoses, skin tumors, alterations in visual acuity or clinical ocular abnormalities on slit lamp biomicroscopy and fundoscopy apart from variations in the amount of dust in the lids. The observed prevalences of skin and eye diseases may provide useful comparative data.

Adult↗

Occupational exposure to welding fume among welders: alterations of manganese, iron, zinc, copper, and lead in body fluids and the oxidative stress status.

Welders in this study were selected from a vehicle manufacturer; control subjects were from a nearby food factory. Airborne manganese levels in the breathing zones of welders and controls were 1.45 +/- SD1.08 mg/m and 0.11 +/- 0.07 microg/m, respectively. Serum levels of manganese and iron in welders were 4.3-fold and 1.9-fold, respectively, higher than those of controls. Blood lead concentrations in welders increased 2.5-fold, whereas serum zinc levels decreased 1.2-fold, in comparison with controls. Linear regression revealed the lack of associations between blood levels of five metals and welder's age. Furthermore, welders had erythrocytic superoxide dismutase activity and serum malondialdehyde levels 24% less and 78% higher, respectively, than those of controls. These findings suggest that occupational exposure to welding fumes among welders disturbs the homeostasis of trace elements in systemic circulation and induces oxidative stress.

Adult↗

Photodermatitis due to spot welding.

The case of a patient with a 1-year history of recurrent, severe facial dermatitis is reported. The role of ultraviolet radiation from arc welding or other equipment at work in inducing dermatitis is discussed.

Adult↗

Three-dimensional distortion of gold alloy castings and welded titanium frameworks. Measurements of the precision of fit between completed implant prostheses and the master casts in routine edentulous situations.

Thirty routine patients, provided with fixed prostheses supported by osseointegrated Brånemark implants in edentulous lower jaws, were arranged into three different groups with regard to design of the metal framework. Ten patients received cast gold alloy frames and the other two groups were provided with two different designs of welded titanium frames. The fit of the completed prostheses was measured in three dimensions (3-D) in relation to the master cast, by means of a photogrammetric technique, prior to insertion. Mean 3-D distortion of the centre point of the gold cylinder was 42 (s.d. 8) microns for the cast framework. The corresponding mean distortion for the two designs of titanium frameworks was 43 (s.d. 16) and 36 (s.d. 10) microns, respectively. Least distortion was observed in vertical direction for all three designs. None of the different designs of metal frames showed a significantly better fit (P > 0.05), but the cast and oldest titanium framework design presented a much wider range of distortion. This indicated a higher risk of sectioning and resoldering during the fabrication of the prostheses as compared to the more consistently fabricated prostheses, with a new titanium framework design.

Dental Casting Technique↗

Return to arc welding following defibrillator implantation.

A male arc welder who was fitted with an implantable defibrillator wished to return to his former employment. Device testing and ambient magnetic field measurements were performed at his place of work. During welding, artifacts were seen on the intracardiac electrogram but there was no resulting disturbance of sensing function. Measured field strengths were too low to result in device inactivation. The patient resumed his work without incident. This appears to be the first reported case of a patient with an implantable defibrillator returning to this "electrically hostile" environment following thorough screening.

Defibrillators, Implantable↗

Welding arc maculopathy and fluphenazine.

A 45-year-old male patient presented with a bilateral maculopathy following unprotected exposure of less than two minutes' duration to a manual metal arc welding unit. He had been receiving the drug fluphenazine for the previous 10 years for treatment of depression. We believe that the drug fluphenazine, which had accumulated in his retinal pigment epithelium, may have rendered him particularly susceptible to retinal photic damage.

Fluphenazine↗

Dissolution of stainless steel welding fumes in the rat lung: an x ray microanalytical study.

The dissolution of stainless steel welding fumes produced by manual metal arc (MMA) and metal inert gas (MIG) techniques was studied by transmission electron microscopy and quantitative x ray microanalysis in the lungs of rats after inhalation exposure. Rats exposed to stainless steel fumes generated by MMA were found to have two particle populations of different behaviour in their lung tissue. The particles of the principal population (size 100-250 nm) dissolved in both alveolar macrophages and type 1 epithelial cells in about two months. Fast and slowly dissolving components of chromium, manganese, and iron were detected within these particles; they obviously represent different chemical compounds. The particles of the minor population (size 5-100 nm) showed no signs of dissolution during three months follow up. Rats exposed to stainless steel fumes generated by MIG had only one particle population in their lung tissue; they were similar to those of the minor population in the MMA/SS fumes and no solubility could be detected within three months.

Animals↗

Cancer incidence and magnetic field exposure in industries using resistance welding in Sweden.

AIMS: To investigate cancer incidence in workers exposed to high levels of extremely low frequency magnetic fields (ELF-MF). METHODS: A cohort based on the engineering industry was established. Industries assumed to use resistance welding in production were chosen in order to increase the prevalence of high exposed subjects and to reduce the influence of confounding factors. All men and women employed in these branches during 1985-94 were selected, 537 692 men and 180 529 women. Occupation, based on census information from 1980, 1985, and 1990, was linked to a job exposure matrix on ELF-MF. Four exposure groups were used by stratifying on mean workday ELF-MF exposure, using the lowest exposure group as reference. Cancer incidence was obtained by linkage to the Swedish Cancer Registry. RESULTS: Men in the very high exposure group showed an increased incidence of tumours of the kidney, pituitary gland, and biliary passages and liver; for these cancer sites an exposure-response relation was indicated. Women in the very high exposure group showed an increased incidence of astrocytoma I-IV, with a clear exposure-response pattern. An association was suggested in the high exposure group only, for cancer of the corpus uteri and multiple myeloma. Decreased risks in the very high exposure group among men were found for cancer of the colon and connective tissue/muscle. CONCLUSIONS: The results on cancer of the liver, kidney, and pituitary gland among men are in accordance with previous observations. Regarding brain tumours and leukaemia, the outcome for women provided further support of an association. The hypothesis of a biological mechanism involving the endocrine system was partly supported.

Cohort Studies↗

An investigation of the experimental induction of hypersensitivity in the guinea pig by material containing chromium, nickel and cobalt from arc welding fumes.

Sensitization of guinea pigs by chromium, cobalt and nickel was compared by four methods. The most effective was the maximization test of Magnusson and Kligman. Sensitizing properties of particles from fumes of either manual metal arc (MMA) or metal inert gas welding were demonstrated. Potent sensitization was attributed to chromium.

Animals↗

Subclinical neurophysiological effects of manganese in welding workers.

High-level occupational manganese (Mn) exposure has been reported to induce irreversible brain alterations determining a Parkinson-like disease. This study aimed to assess subclinical neurophysiological alterations in welding workers. They were employed in a machine building factory with an average Mn exposure <200 mg/m3. Sixty-eight workers (mean age: 34 years; mean Mn exposure duration: 16 years) and 42 flour factory workers (control group) with similar age and smoking habit were recruited. Autonomic nervous function test battery (ANSFT), composed of Valsalva maneuvre-induced heart rate variation (HR-V), heart rate variation following deep breathing (HR-DB) and heart rate variation following immediate standing up (HR-IS) was assessed. Electroencephalogram (EEG), brain electricity activity mapping (BEAM) were also performed. HR-V, HR-DB, and HR-IS were significantly lower in Mn-exposed subjects showing altered autonomic nervous system activity, parasympathetic-sympathetic imbalance and, and consequently, altered cardiovascular regulation and reactivity. The EEG of the Mn-exposed workers evidenced beta-wave rhythms significantly reduced, theta-waves markedly increased and abnormal wave activities of either localized or diffusive type. In the same workers BEAM revealed higher theta, delta and beta power values in the F7 area, lower d power values in the FP1, FP2 and C4 areas as well as dissymmetry in the central area, parietal region and occipital region. This study suggests that Mn impairs neuron activity within central nervous system. In this context, brainstem parasympathetic and sympathetic centers receiving axon projections from cortical and diencephalic areas, may reflect Mn effects on upper pathways. However, direct actions of Mn on these centers cannot be excluded.

Adult↗