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Pyrolysis of scrap tyres with zeolite USY.

A zeolite catalyst of ultrastable Y-type (USY) was investigated in the research of two staged pyrolysis-catalysis of scrap tyres. Scrap tyres were pyrolysed in a fixed bed reactor and the evolved pyrolysis gases were passed through a secondary catalytic reactor. The main objective of this paper was to investigate the effect of zeolite USY on the yield of products and the composition of derived oil. The influences of several parameters such as pyrolysis temperature, catalytic temperature, catalyst/tyre ratio, heating rate, etc. on the yield of the derived oil, char and gas were investigated. It showed that the increase of catalytic temperature and catalyst/tyre ratio resulted in high yield of gas at the expense of the oil yield. For example, when the catalyst/tyre ratio increased from 0.25 to 1.0, the yield of gas increased from 30.5 to 49.9 wt.%, and the oil yield decreased nearly two-fold from 31.6 to 12.7 wt.%. The concentration of light naphtha (boiling point < 160 degrees C) was also investigated in this study. And the high catalyst/tyre ratio favored to increase the concentration of light naphtha (< 160 degrees C) in oil. In order to study the composition of derived oil, a distilled fraction (< 280 degrees C), which was 92.5 wt.% of the oil obtained from catalytic pyrolysis of scrap tyre at a pyrolysis temperature, catalytic temperature and catalyst/tyre ratio of 500, 400 degrees C and 0.5, respectively, was analyzed with gas chromatography/mass spectrometry (GC/MS). The distillate was found to contain 1.23 wt.% benzene, 9.35 wt.% toluene, 3.68 wt.% ethylbenzene, 12.64 wt.% xylenes, 1.81 wt.% limonene and 13.89 wt.% PAHs, etc., where the single ring aromatics represented a significant potential use as chemicals.

Equipment Reuse↗

Thermal pyrolysis characteristics of polymer flocculated waste activated sludge.

Polyelectrolyte conditioning is a common practice in wastewater management. This paper experimentally elucidated the thermal pyrolysis characteristics of waste activated sludge at a temperature range of 300-900 K (27-627 degrees C) using thermogravimetric analysis (TGA) in inert atmosphere, with especial attention on the effect of polyelectrolyte flocculation (using cationic polyacrylamide). On the pyrolysis rate vs temperature plot two maxima were noted. At the heating rate of 8 degrees C/min, polyelectrolyte does not influence the pyrolysis process. As higher heating rates (14 and 20 degrees C/min), on the other hand, flocculation to charge neutralization point would enhance the rate of thermal pyrolysis. A simple two parallel-reaction kinetic model is applied to interpret the experimental data. Possible roles of flocculant on sludge pyrolysis are discussed on the basis of change in sludge structures and the hindrance of surface reactions of sludge particles.

Electrolytes↗

Formation characteristics of PCDD and PCDF during pyrolysis processes.

In recent years, pyrolysis processes have become technologies developed to industrial scale and discussed as alternatives to the existing waste combustion technology. However, little information is published regarding PCDD/F formation characteristics during pyrolysis processes. Two common shredder fractions--industrial light shredder (ILS) and refrigerators (REF)--both with high chlorine and copper content were pyrolysed for this pyrolysis study using a pilot plant with a capacity of 100 kg/h. At oxygen concentrations below 2% and temperatures between 430 degrees C and 470 degrees C, considerable amounts of PCDD/F were formed during the pyrolysis. More than 90% of total TEQ was found in the oil fraction (gas phase). The PCDD/PCDF ratio and the homologue pattern differed significantly from those formed during waste incineration. Considering mono- to octachlorinated congeners, up to 400 times more PCDF were formed compared to PCDD. For the investigated pyrolysis conditions, the formation of low chlorinated congeners was highly favoured. The distribution of TEQ within the individual congeners were very similar in all investigated runs. More than 80% of total TEQ stem from 2,3,7,8-substituted T4CDF and P5CDF. The isomer pattern, however, did not show significant differences compared to the common waste incineration pattern suggesting that the basic formation routes are similar.

Benzofurans↗

Oxidative pyrolysis of organic ion exchange resins in the presence of metal oxide catalysts.

Pretreatment of the organic ion exchange resins by oxidative pyrolysis is effective for volume reduction before vitrification. In this work, pyrolysis of two nuclear-grade resins, Purolite NRW100 (cationic) and NRW400 (anionic), was examined using a laboratory-scale theromgravimetric analyzer (TGA) in air. It was shown that the cationic resin was harder to degrade and was less volatile compared to anionic resin. Off-gas data revealed the presence of SO2, CO2, CO, and H2O during oxidative pyrolysis of cationic resin from 30 to 800 degrees C. Trimethylamine, CO2, CO, and ethyl formate were found in the case of anionic resin. In addition, oxidative pyrolysis of the mixed resins (50/50 wt.%) showed the existence of the gases nearly at the temperatures where the gases would evolve if the results of two different resins were superimposed. Several metal salts including CuSO4*5H2O, CuO, and FeSO4*7H2O, as well as the ions Cu2+ pre-loaded on the resins had a catalytic effect on the oxidative pyrolysis of cationic resins, in which the decomposition of functional groups and polymer matrices was enhanced. Such catalytic effect was highlighted by a large decrease in activation energy calculated according to a degradation mechanism involving four consecutive reactions.

Catalysis↗

Effect of pyrolysis temperature on composition, surface properties and thermal degradation rates of Brazil Nut shells.

Changes in chemical and surface characteristics of Brazil Nut shells (Bertholletia excelsa) due to pyrolysis at different temperatures (350 degrees C, 600 degrees C, 850 degrees C) were examined. For this purpose, proximate and ultimate analyses, physical adsorption measurements of N2 (-196 degrees C) and CO, (25 degrees C) as well as samples visualisation by scanning electronic microscopy (SEM) were performed. Appreciable differences in the residue characteristics, depending markedly on the pyrolysis temperature, were observed. Release of volatile matter led to the development of pores of different sizes. Progressive increases in micropore development with increasing pyrolysis temperature took place, whereas a maximum development of larger pores occurred at 600 degrees C. Furthermore, kinetics measurements of Brazil Nut shells pyrolysis from ambient temperature up to 900 degrees C were performed by non-isothermal thermogravimetric analysis. A model taking into account the significant changes in the residue during pyrolysis, through an increase in the activation energy with temperature and solid conversion, were found to properly fit the kinetics data over the wide range of degradation investigated.

Kinetics↗

Recycling of meat and bone meal animal feed by vacuum pyrolysis.

Due to the recent bovine spongiform encephalopathy (BSE) crisis in the European beef industry, the use of animal-derived products to feed cattle is now severely restricted. Large quantities of waste animal meat and bone meal (MBM), also known as animal flour, have to be safely disposed of or transformed. One disposal option is pyrolysis. Vacuum pyrolysis of an animal flour sample has been performed in a laboratory reactor. The results obtained revealed that vacuum pyrolysis can be an attractive alternative to incineration and cement kilns. The process generated a combustible gas (15.1 wt %), a high calorific value oil (35.1 wt %), a solid residue rich in minerals (39.1 wt %), and an aqueous phase rich in organics (10.7 wt %). The gas and the aqueous phase can be used to provide heat to the vacuum pyrolysis reactor and the MBM drying unit. The oil can be used alone or mixed with petroleum products as a fuel in boilers or gas turbines. Conversion of animal waste by pyrolysis into fuels can contribute to the reduction of greenhouse gases. It is suggested to use the solid residue for agricultural soil enrichment in minerals and as a soil moisturizer.

Abattoirs↗

Genesis of nanostructured, magnetically tunable ceramics from the pyrolysis of cross-linked polyferrocenylsilane networks and formation of shaped macroscopic objects and micron scale patterns by micromolding inside silicon wafers.

The ability to form molded or patterned metal-containing ceramics with tunable properties is desirable for many applications. In this paper we describe the evolution of a ceramic from a metal-containing polymer in which the variation of pyrolysis conditions facilitates control of ceramic structure and composition, influencing magnetic and mechanical properties. We have found that pyrolysis under nitrogen of a well-characterized cross-linked polyferrocenylsilane network derived from the ring-opening polymerization (ROP) of a spirocyclic [1]ferrocenophane precursor gives shaped macroscopic magnetic ceramics consisting of alpha-Fe nanoparticles embedded in a SiC/C/Si(3)N(4) matrix in greater than 90% yield up to 1000 degrees C. Variation of the pyrolysis temperature and time permitted control over the nucleation and growth of alpha-Fe particles, which ranged in size from around 15 to 700 A, and the crystallization of the surrounding matrix. The ceramics contained smaller alpha-Fe particles when prepared at temperatures lower than 900 degrees C and displayed superparamagnetic behavior, whereas the materials prepared at 1000 degrees C contained larger alpha-Fe particles and were ferromagnetic. This flexibility may be useful for particular materials applications. In addition, the composition of the ceramic was altered by changing the pyrolysis atmosphere to argon, which yielded ceramics that contain Fe(3)Si(5). The ceramics have been characterized by a combination of physical techniques, including powder X-ray diffraction, TEM, reflectance UV-vis/near-IR spectroscopy, elemental analysis, XPS, SQUID magnetometry, Mössbauer spectroscopy, nanoindentation, and SEM. Micromolding of the spirocyclic [1]ferrocenophane precursor within soft lithographically patterned channels housed inside silicon wafers followed by thermal ROP and pyrolysis enabled the formation of predetermined micron scale designs of the magnetic ceramic.

Journal Article↗

Variation in cell wall composition among forage maize (Zea mays L.) inbred lines and its impact on digestibility: analysis of neutral detergent fiber composition by pyrolysis-gas chromatography-mass spectrometry.

Cell wall digestibility is an important determinant of forage quality, but the relationship between cell wall composition and digestibility is poorly understood. We analyzed the neutral detergent fiber (NDF) fraction of nine maize inbred lines and one brown midrib3 mutant with pyrolysis-gas chromatography-mass spectrometry (Py-GC-MS). Among 29 pyrolysis fragments that were quantified, two carbohydrate-derived and six lignin-derived fragments showed statistically significant genetic variation. The pyrolysis products 4-vinyl phenol and 2,6-dimethoxy-4-vinyl phenol were negatively correlated with digestibility, whereas furfural and 3-(4-hydroxyphenyl)-3-oxopropanal showed a positive correlation with digestibility. Linear discriminant analysis of the pyrolysis data resulted in the resolution of groups of inbred lines with different digestibility properties based on their chemical composition. These analyses reveal that digestibility is governed by complex interactions between different cell wall compounds, but that several pyrolysis fragments can be used as markers to distinguish between maize lines with different digestibility.

Breeding↗

The smoke produced from the oxidative pyrolysis of perfluoro polymers: an ESR spin-trapping study.

Spin adducts are observed when the unfiltered smoke produced during the aerobic pyrolysis of perfluoro polymers (PFP) is bubbled through a solution of the ESR spin trap alpha-phenyl-N-tert-butylnitrone (PBN). The spin adducts include those from an oxy radical and the fluorine atom, and in addition the spin trap is oxidized to PBNOx. The spin adduct of a chlorine atom also is observed, presumably because of chlorine-containing impurities in the polymers. Tetrafluoroethylene is produced during the pyrolysis of PFP; therefore, we subjected tetrafluoroethylene to the same pyrolysis as was used for PFP, and we observe the same series of spin adducts. We suggest that the spin adducts formed from the whole, unfiltered smoke from PFP smoke may result both from free radicals that form during the pyrolysis of PFP and from the oligomerization of the tetrafluoroethylene produced during the pyrolysis. These spin-trapping results support the theory that reactive free radicals are present in PFP smoke and may contribute to PFP smoke toxicity.

Cyclic N-Oxides↗

Pyrolysis patterns of 5 close Corynebacterium species analyzed by artificial neural networks.

In the present study, an artificial neural network was trained with the Stuttgart Neural Networks Simulator, in order to identify Corynebacterium species by analyzing their pyrolysis patterns. An earlier study described the combination of pyrolysis, gas chromatography and atomic emission detection we used on whole cell bacteria. Carbon, sulfur and nitrogen were detected in the pyrolysis compounds. Pyrolysis patterns were obtained from 52 Corynebacterium strains belonging to 5 close species. These data were previously analyzed by Euclidean distances calculation followed by Unweighted Pair Group Method of Averages, a clustering method. With this early method, strains from 3 of the 5 species (C. xerosis, C. freneyi and C. amycolatum) were correctly characterized even if the 29 strains of C. amycolatum were grouped into 2 subgroups. Strains from the 2 remaining species (C. minutissimum and C. striatum) cannot be separated. To build an artificial neural network, able to discriminate the 5 previous species, the pyrolysis data of 42 selected strains were used as learning set and the 10 remaining strains as testing set. The chosen learning algorithm was Back-Propagation with Momentum. Parameters used to train a correct network are described here, and the results analyzed. The obtained artificial neural network has the following cone-shaped structure: 144 nodes in input, 25 and 9 nodes in 2 successive hidden layers, and then 5 outputs. It could classify all the strains in their species group. This network completes a chemotaxonomic method for Corynebacterium identification.

Algorithms↗

Molecular characterisation of organic material in air fine particles (PM10) using conventional and reactive pyrolysis-gas chromatography-mass spectrometry.

Pyrolysis-gas chromatography-mass spectrometry (Py-GC-MS) was applied to study the composition of organic constituents in air particulate matter (PM10) collected inside an industrial area. A few milligrams of sampling filters containing air particles were pyrolysed at 700 degrees C directly (conventional) or after the addition of a derivatising reagent (tetramethylammonium hydroxide, TMAH, for pyrolysis-methylation; hexamethyldisilazane, HMDS, for pyrolysis-silylation). Py-GC-MS was also applied to synthetic polymers (poly(styrene-co-isoprene), polylimonene and polypinene) and vegetation samples (coniferous pollen, bark and resin) to identify markers indicative of possible precursors. Pyrolysates of PM10 showed the same suite of compounds in all the four seasons, dominated by hydrocarbons like styrene, limonene and clusters of isomeric alkenes with 14, 15 and 16 carbon atoms. Pyrolysis products of natural origin, including furaldehyde, benzeneacetonitrile, dehydroabietin and other diterpenoids were found, while no specific markers of synthetic rubbers were detected. The principal products released from reactive pyrolysis of PM10 were methyl or trimethylsilyl (TMS) derivatives of 1,6-anhydroglucose (levoglucosan), fatty acids, dehydroabietic acid and other resin acids along with hydroxy (di)carboxylic acids. Possible sources of the detected products (e.g. pine forest, biomass combustion) are discussed.

Aerosols↗

Determination and characterization of the pyrolysis products of isoprocarb by GC-MS.

The pyrolysis behavior of isoprocarb (an insecticide with contact and stomach action) is investigated using pyrolysis-gas chromatography-mass spectrometry. The pyrolysis products are separated using an HP-5 column under temperature program with helium as the carrier gas. The total of 80 separated pyrolysis components at 600 degrees C, 750 degrees C, and 900 degrees C under helium atmosphere are identified using a probability-based matching search procedure, combined with the correlation of boiling point (BP) and Lee retention index (RI). Some of the BP values of the tentative components are estimated using the group contributions method because experimental values are not available. The levels of the identified components are estimated by the peak area normalization method from the chromatogram. It is found that isoprocarb decomposes more with the increase of temperature, and a large number of mono aromatics and polycyclic aromatic hydrocarbons and their derivatives are produced when the pyrolysis temperature is higher than 750 degrees C. The content of the decomposition products in the pyrolysate varies from 0.04% to 22.20%.

Carbamates↗

Discrimination between methicillin-resistant and methicillin-susceptible Staphylococcus aureus using pyrolysis mass spectrometry and artificial neural networks.

Curie-point pyrolysis mass spectra were obtained from 15 methicillin-resistant and 22 methicillin-susceptible Staphylococcus aureus strains. Cluster analysis showed that the major source of variation between the pyrolysis mass spectra resulted from the phage group of the bacteria, not their resistance or susceptibility to methicillin. By contrast, artificial neural networks could be trained to recognize those aspects of the pyrolysis mass spectra that differentiated methicillin-resistant from methicillin-sensitive strains. The trained neural network could then use pyrolysis mass spectral data to assess whether an unknown strain was resistant to methicillin. These results give the first demonstration that the combination of pyrolysis mass spectrometry with neural networks can provide a very rapid and accurate antibiotic susceptibility testing technique.

Cluster Analysis↗

Analysis of pyrolysis products of dimethylamphetamine.

This study examines the pyrolysis products of dimethylamphetamine (DMAMP) and its pyrolysis mechanism. A sealed glass tube, in which DMAMP-HCI was placed, was wrapped with pyrolysis-foil and heated at the Curie point of the pyrolysis-foil. The pyrolysis products of DMAMP were detected by gas chromatography-mass spectrometry (GC-MS), headspace (HS)-GC-MS and liquid chromatography-electrospray ionization-mass spectrometry (LC-ESI-MS). DMAMP-d6-HCl, in which all the hydrogen atoms of the two methyl groups of DMAMP were substituted with deuterium atoms, was pyrolyzed to investigate the elimination and transformation reactions of the methyl group. Methamphetamine (MAMP) and amphetamine (AMP) were produced via demethylation reaction by heating DMAMP, and the maximum amounts of MAMP and AMP were about 31.8% and 13.7% of the starting DMAMP at 358 degrees C and 386 degrees C, respectively. The reactions of a chlorine anion and DMAMP with a methyl group eliminated from the dimethylamino group of DMAMP resulted in the formation of methyl chloride and benzylethyltrimethylammonium, respectively. These results indicate that one of the demethylation and methylation reactions occurs in the form of a methyl cation.

Amphetamine↗

Formation of carbon nanotubes without iron inclusion and their alignment through ferrocene and ferrocene-ethylene pyrolysis.

So far carbon nanotubes grown from the method most common method at present, that is, pyrolysis of ferrocene, invariably contains Fe inclusion. In addition, they are generally grown in random configurations. In the present investigations CNTs without Fe inclusion and in aligned configurations have been prepared by the pyrolysis of ferrocene (C10H10Fe) as well as pyrolysis of ferrocene in the presence of ethylene (C2H4). This has been achieved through optimization of growth parameters, for example, heating rate of ferrocene, pyrolysis temperature, and flow rates of carrier gas argon (Ar) and ethylene (C2H4). The as-synthesized samples have been characterized by transmission and scanning electron microscopic techniques. The optimum results relating to synthesis of carbon nanotubes without Fe inclusion and in aligned configurations have been obtained at 1000 degrees C pyrolysis temperature under flow rates of Ar of approximately 1000 sccm and of C2H4 of approximately 100 sccm. These carbon nanotubes have been found to have an outer diameter between approximately 20 and 60 nm and lengths between approximately 15 and 20 microns.

Anisotropy↗

Bacterial mutagenicity of pyrolysis tars produced from chloro-organic fuels.

Droplets of toluene and three chlorinated organics, ortho-dichlorobenzene, 1,2-dichloroethane, and trichloroethylene, were pyrolyzed in pure nitrogen. The composition and bacterial mutagenicity of the product tars were measured. The presence of organic chlorine was found to affect both pyrolysis product tar composition and total tar mutagenicity. Pyrolysis in the absence of chlorine produced tars whose bacterial mutagenicity was found to be largely due to the presence of cyclopenta[cd]pyrene, fluoranthene, and benzo[a]pyrene. Small amounts of chlorine in the fuel (i.e., Cl/H molar ratios of less than 0.3) enhanced the formation of highly condensed polycyclic aromatic hydrocarbons (including cyclopenta[cd]pyrene) and increased tar mutagenicity. Larger amounts of organic chlorine (Cl/H ratios of between 0.3 and 0.6) resulted in significant yields of mono- and dichlorinated aromatics and higher levels of tar mutagenicity, which could not be accounted for by the presence of mutagens produced by pyrolysis in the absence of chlorine. Furthermore, unlike tars containing little or no chlorine, tars containing aryl chlorine were more mutagenic in the absence of added enzymes (intended to mimic in vivo mammalian metabolism) than in their presence. We hypothesize that at least one of the chlorinated aromatic products is strongly mutagenic. Two specific conditions that gave notably different results were a) the low-temperature (i.e., below 1400 K) pyrolysis of ortho-dichlorobenzene, which produced tri- and tetrachlorinated biphenyls almost exclusively; and b) the chlorine-rich pyrolysis of trichloroethylene, during which mostly perchloroaromatics were formed. Neither of these tars was found to mutate bacteria.

Hydrocarbons, Chlorinated↗

Thermal processing of sewage sludge by drying, pyrolysis, gasification and combustion.

Thermal processing of sewage sludge including drying, pyrolysis and gasification or combustion may be an alternative to other ways of utilising it. In this paper thermogravimetric analysis (TGA) was employed in the investigation of thermal decomposition of sewage sludge. The kinetic parameters of drying, pyrolysis and gasification or combustion of sewage sludge have been determined in an inert-gas (argon) and additionally some series of the sludge decomposition experiments have been carried out in air, in order to compare pyrolysis and combustion. The pyrolysis char has been gasified with carbon dioxide. A typical approach to the kinetics of thermal decomposition of a solid waste is to divide the volatile evolution into a few fractions (lumps), each of which is represented by a single first-order reaction. If these lumps are assumed to be non-interacting and evolved by independent parallel reactions the first-order kinetic parameters such as activation energy Ei and pre-exponential factor Ai can be determined from mathematical evaluation of TG or DTG curves. The object of our investigations was a municipal sludge from the two wastewater treatment plants (WTP) in Poland. The experiments have been carried out in the thermobalance Mettler-Toledo type TGA/SDTA851 LF, in the temperature range 30-1,000 degrees C. Five different values of heating rate have been applied beta = 2, 5, 10, 15 and 20 K/min. The values of Ei and Ai have been determined for all recognised lumps of gaseous products. The method employed has also revealed its usefulness for the determination of kinetic parameters for municipal sludge, that possess an undefined content. An alternative route to combustion of sewage sludge is its gasification, which significantly increases the gaseous product (pyrolytic gas + syngas). Besides pyrolysis kinetics, gasification or combustion process kinetics have also been determined.

Gases↗

[Study on co-pyrolysis of coking-coal, plastic and dust].

The co-pyrolysis processes of different proportions of coking-coal, plastic, metallurgical dust (MD) were investigated using thermal analyzer (Setaram Labsys) under a neutral atmosphere of N2 at the sweep rate of 30 mL/min, the linear heating rate and the final pyrolysis temperature were 5 degrees C/min and 1000 degrees C respectively in this study. The experimental results indicated that both the pyrolysis process of coking-coal and that of plastic were radical mechanism. In other word, within the relatively lower temperature range, a large amount of radicals were generated during their pyrolysis processes and stabilized through the intra-radical rearrangement reactions or inter-radical combination reactions. This means that sulfur containing in coal and plastic tends to formed gaseous sulfides, such as H2S, COS, CS2, etc. When co-existing with MD, these sulfides will react with metal oxides containing in MD to form metal sulfide with high stability and the cleaner coke oven gas (COG) were obtained. Within higher temperature interval of 500 degrees C-1000 degrees C, some of the gaseous products after pyrolysis (e.g. H2, CO and C) reinforce the reduction atmosphere that the coking reaction system needs and accelerate the reduction of metal oxides in MD and gasification of metal, which were conductive to the effective removal of sulfur in coke. Therefore, it is definitely feasible to adding waste plastic and MD into coking-coal to remove the sulfur in COG and coke simultaneously.

Coke↗