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Anion exchange resins for removal of reactive dyes from textile wastewaters.

Sorption onto an easily regenerable sorbent in fixed bed filters would be an interesting option for removal of reactive dyes from textile wastewaters. A previous screening with model solutions (Dyes Pigm 51 (2001) 111) had shown two anion exchangers (strong basic S6328a and weak basic MP62, both Bayer) to exhibit good sorption characteristics for reactive dyes. The aim of this study was to evaluate these materials more closely. Thus filter breakthrough, the behavior with original wastewater samples, and the effect of inorganic wastewater parameters as well as regeneration were studied. Breakthrough curves for both materials are relatively unfavorable with a flat gradient, but throughput until breakthrough (100-800 bed volumes) should be sufficient for technical use. With both resins dye uptake is influenced little by competition of inorganic anions (sulfate, carbonate, phosphate) and they perform well in original wastewaters. However, the weak basic type is only efficient up to pH 8. Alkaline regeneration works well for MP62, for S6328a acid regeneration works for most dyes.

Azo Compounds↗

Influence of hydraulic shock loads and TDS on the performance of large-scale CETPs treating textile effluents in India.

The present study relates to the influence of hydraulic shock loads and total dissolved solids (TDS) on the performance of three large-scale common effluent treatment plants (CETPs) treating textile effluents, which is generated from clusters of small-scale industries in the state of Rajasthan in India. Of the three CETPs, two having capacities 7.0 and 9.0 million liters per day (mld) are located in Pali and one of capacity 6.0 mld in Balotra, District Barmer. Wastewater from about one thousand small-scale industries is treated in these CETPs. The effects of hydraulic shock loads and TDS on effluent data from secondary clarifier for parameters biochemical oxygen demand (BOD) and suspended solids (SS) for CETPs at Pali, and chemical oxygen demand (COD) and SS for the CETP at Balotra were studied. It was observed that the effluent BOD and SS remained within the prescribed limits for CETP Pali at 30% increased flow rate, whereas effluent COD and SS at 30% increased flow rate for CETP Balotra exceeded the prescribed limits and the CETP could sustain 20% increased flow rate. The shock loading analysis revealed that CETP Balotra had reduced capacity to sustain shock loads by 10% as compared to CETP Pali due to the presence of high TDS (15,000-20,000 mg/l). High TDS interfered with the oxygen transfer necessary for biological metabolism, thereby affected the efficiency of activated sludge process. Hence, activated sludge process treating high TDS effluents are more sensitive to hydraulic shock loads and prone to process upsets.

India↗

Photodegradation of an azo dye of the textile industry.

An advanced oxidation treatment, UV/H2O2, was applied to an azo dye, Hispamin Black CA, widely used in the Peruvian textile industry. Rates of color removal and degradation of the dye have been evaluated. A strongly absorbing solution was completely decolorized after 35 min of treatment, and after 60 min an 82% reduction of the total organic carbon (TOC) was obtained. It has been found that the degradation rate increased until an optimum value, beyond which the reagent exerted an inhibitory effect. The degradation rate was also function of pH.

Azo Compounds↗

Photocatalytic degradation of textile dye X3B by heteropolyoxometalate acids.

Reactive brilliant red X3B, one recalcitrant textile dye, was decolorized in water by (Photo)-Fenton reactions and TiO(2) photocatalysis [Chemosphere 43 (2001) 1103]. Complementary to this study, the present work has shown the effectiveness of several Keggin-type heteropolyoxomatalates (POM) as a photocatalyst for X3B degradation in water at pH 1.0 under UV light (lambda>/=320 nm) irradiation. Among four POMs, the relative activity was observed to be H(3)PW(12)O(40)z.Gt;H(4)SiW(12)O(40)>H(4)GeW(12)O(40)>H(3)PMo(12)O(40). The reaction was dependent of pH, light intensity and the catalyst loading, but not obviously of the molecular oxygen dissolved in water. Compared to the photocatalyst of TiO(2) (Degussa p25), H(3)PW(12)O(40) was less efficient for the dye bleaching and mineralization. The mechanism study reveals that hydroxyl radicals are involved in the degradation of X3B (and Rhodamine B) by POM photocatalysis.

Catalysis↗

Decolorization and biodegradability of photocatalytic treated azo dyes and wool textile wastewater.

The photodegradation and biodegradability have been investigated for four non-biodegradable commercial azo dyes, Reactive YellowKD-3G, Reactive Red 15, Reactive Red 24, Cationic Blue X-GRL, an indicator. Methyl Orange, and one industrial wool textile wastewater, using TiO2 suspensions irradiated with a medium pressure mercury lamp. The color removal of dyes solution and dyeing wastewater reached to above 90% within 20-30 min. of photocatalytic treatment. Biochemical oxygen demand (BOD) was found to increase, while chemical oxygen demand (COD), total organic carbon (TOC) decreased, so that the ratio of BOD5/COD of the wastewater increased from original zero up to 0.75. The result implies that photocatalytic oxidation enhanced the biodegradability of the dye-containing wastewater and therefore relationship between decolorization and biodegradability exists. When the color disappeared completely, the wastewater biodegraded normally and could be discharged for further treatment. The experimental results demonstrate that it is possible to combine photocatalysis with conventional biological treatment for the remedy of wastewater containing generally non-biodegradable azo dyes.

Azo Compounds↗

Degradation and toxicity reduction of textile effluent by combined photocatalytic and ozonation processes.

To minimize the environmental impact of textile effluents, mainly related to their high coloration and the presence of toxic or carcinogenic reactive dyes, the efficiency of photochemical and ozonation processes, applied in the form of isolated and combined procedures, were evaluated. The investigation was focused on the reduction of total organic carbon content (TOC), color and acute toxicity (monitoring by inhibition of Escherichia coli respiration). For a reaction time of 60 min, the anatase TiO2-assisted photocatalytic process produces color and TOC reduction of about 90% and 50%, respectively. Meanwhile, the ozonation process gives a decolorization of about 60% but negligible TOC reduction. When the processes were applied in a simultaneous form, the decolorization was almost complete and the TOC reduction was higher than 60%. The three treatments studied yield an acute toxicity reduction of around 50%.

Biodegradation, Environmental↗

Integration of biotechnological wastewater treatment units in textile finishing factories: from end of the pipe solutions to combined production and wastewater treatment units.

Increasing costs for water, wastewater and energy put pressure on textile finishing plants to increase the efficiency of wet processing. An improved water management can decrease the use of these resources and is a prerequisite for the integration of an efficient, anaerobic on-site pretreatment of effluents that will further cut wastewater costs. A two-phase anaerobic treatment is proposed, and successful laboratory experiments with model effluents from the cotton finishing industry are reported. The chemical oxygen demand of this wastewater was reduced by over 88% at retention times of 1 day or longer. The next step to boost the efficiency is to combine the production and wastewater treatment. The example of cotton fabric desizing (removing size from the fabric) illustrates how this final step of integration uses the acidic phase bioreactor as a part of the production and allows to close the water cycle of the system.

Bioreactors↗

Thermo-alkali-stable catalases from newly isolated Bacillus sp. for the treatment and recycling of textile bleaching effluents.

Three thermoalkaliphilic bacteria, which were grown at pH 9.3-10 and 60-65 degrees C were isolated out of a textile wastewater drain. The unknown micro-organisms were identified as thermoalkaliphilic Bacillus sp. Growth conditions were studied and catalase activities and stabilities compared. Catalases from Bacillus SF showed high stabilities at 60 degrees C and pH 9 (t1/2=38 h) and thus this strain was chosen for further investigations, such as electron microscopy, immobilization of catalase and hydrogen peroxide degradation studies. Degradation of hydrogen peroxide with an immobilized catalase from Bacillus SF enabled the reuse of the water for the dyeing process. In contrast, application of the free enzyme for treatment of bleaching effluents, caused interaction between the denaturated protein and the dye, resulting in reduced dye uptake, and a higher color difference of 1.3DeltaE* of dyed fabrics compared to 0.9DeltaE* when using the immobilized enzyme.

Alkalies↗

Effect of some operational parameters on textile dye biodegradation in a sequential batch reactor.

The combination of anaerobic and aerobic periods in the operation cycle of a Sequencing Batch Reactor (SBR) was chosen to study biological color removal from simulated textile effluents containing reactive, sulfonated, monoazo and diazo dyes, respectively, Remazol Brilliant Violet 5R and Remazol Black B. 90% color removal was obtained for the violet dye in a 24-h cycle with a Sludge Retention Time (SRT) of 15 days and an aerated reaction phase of 10 h. For the black dye only 75% color removal was achieved with the same operational conditions and no improvement was observed with the increase of the SRT to 20 days. For the violet dye a reduction of the color removal values from 90 to 75% was observed with the increase of the aerated reaction phase from 10 to 12 h. However, this increase did not promote the aerobic biodegradation of the produced aromatic amines. Abiotic tests were performed with sterilized SBR samples and no color removal was observed in cell-free supernatants. However color removal values of 30 and 12% were observed in the presence of sterilized cells and supernatants with violet and black dye, respectively and could be attributed to the presence of active reducing principles in the sterilized samples.

Biodegradation, Environmental↗

Biodegradation of bioaccessible textile azo dyes by Phanerochaete chrysosporium.

Azo dyes are important chemical pollutants of industrial origin. Textile azo dyes with bioaccessible groups for lignin degrading fungi, such as 2-methoxyphenol (guaiacol) and 2,6-dimethoxyphenol (syringol), were synthesised using different aminobenzoic and aminosulphonic acids as diazo components. The inocula of the best biodegradation assays were obtained from a pre-growth medium (PAM), containing one of the synthesised dyes. The results of the dye biodegradation assays were evaluated every 7 days, by the decrease of the absorbance at the maximum wavelength of the dye, by the decrease of the sucrose concentration in the culture medium and by the increase of the biomass during the 28 days of assay. It was observed that the extent of dye biodegradation depended on the sucrose concentration, on the degraded dye structure and, on the dye present in the PAM medium.

Azo Compounds↗

Hydrogen peroxide generation with immobilized glucose oxidase for textile bleaching.

Glucose oxidase was covalently immobilized on commercially available alumina and glass supports, with a high level of protein recovery. The operational stability of the alumina carrier was an advantage over the glass support, though the rate of generation of hydrogen peroxide in the case of the latter was higher. The immobilization technique provided repeated application of the enzyme even in low concentration, and the hydrogen peroxide generated in the enzymatic reaction was successively used for textile bleaching.

Aluminum Oxide↗

The toxicity of textile reactive azo dyes after hydrolysis and decolourisation.

The toxicity of C.I. Reactive Black 5 and three Procion dyes, as found in textile effluents, was determined using the bioluminescent bacterium Vibrio fischeri. Hydrolysed Reactive Black had a slightly greater toxicity than the parent form (EC(50) 11.4+/-3.68 and 27.5+/-4.01 mg l(-1), respectively). A baffled bioreactor with anaerobic and aerobic compartments was used to decolourise hydrolysed Reactive Black 5 in a synthetic effluent. Decolourisation of hydrolysed Reactive Black resulted in an increased toxicity (EC(50) 0.2+/-0.03 mg l(-1)). Toxicity was not detectable when decolourised Reactive Black 5 was metabolised under aerobic conditions. No genotoxicity was detected after the decolourisation of either the parent or the hydrolysed reactive dyes, either in vitro or in the bioreactor. The toxicity and genotoxicity of decolourised C.I. Acid Orange 7 was due to the production of 1-amino-2-naphthol (EC(50) 0.1+/-0.03 mg l(-1)).

Anaerobiosis↗

Decolorization of the textile dyes by newly isolated bacterial strains.

Six bacterial strains with the capability of degrading textile dyes were isolated from sludge samples and mud lakes. Aeromonas hydrophila was selected and identified because it exhibited the greatest color removal from various dyes. Although A. hydrophila displayed good growth in aerobic or agitation culture (AGI culture), color removal was the best in anoxic or anaerobic culture (ANA culture). For color removal, the most suitable pH and temperature were pH 5.5-10.0 and 20-35 degrees C under anoxic culture (ANO culture). More than 90% of RED RBN was reduced in color within 8 days at a dye concentration of 3,000 mg l(-1). This strain could also decolorize the media containing a mixture of dyes within 2 days of incubation. Nitrogen sources such as yeast extract or peptone could enhance strongly the decolorization efficiency. In contrast to a nitrogen source, glucose inhibited decolorization activity because the consumed glucose was converted to organic acids that might decrease the pH of the culture medium, thus inhibiting the cell growth and decolorization activity. Decolorization appeared to proceed primarily by biological degradation.

Aeromonas hydrophila↗

Treatment of textile wastewaters by electrocoagulation using iron and aluminum electrodes.

Treatment of textile wastewaters by electrocoagulation using iron and of aluminum electrode materials has been investigated in this paper. The effects of relevant wastewater characteristics such as conductivity and pH, and important process variables such as current density and operating time on the chemical oxygen demand (COD) and turbidity removal efficiencies have been explored. Furthermore, the electrode and energy consumptions for each electrode have been calculated. The results show that iron is superior to aluminum as sacrificial electrode material, from COD removal efficiency and energy consumption points.

Aluminum↗

Electrochemical oxidation of a textile dye wastewater using a Pt/Ti electrode.

Textile dye wastewater (TDW) from a reactive azo dyeing process was treated by an electrochemical oxidation method using Ti/Pt as anode and stainless steel 304 as cathode. Due to the strong oxidizing potential of the chemicals produced (chlorine, oxygen, hydroxyl radicals and other oxidants) when the wastewater was passed through the electrolytic cell the organic pollutants were oxidized to carbon dioxide and water. A number of experiments were run in a batch, laboratory-scale, pilot-plant, and the results are reported here according to residence time and initial addition of HCl in raw wastewater. When of 2 ml of HCl 36% were added and after 18 min of electrolysis at 0.89 A/cm(2), chemical oxygen demand (COD) was reduced by 86%, biochemical oxygen demand (BOD(5)) was reduced by 71%, ADMI color units were reduced by 100%, and TKN was reduced by 35%. The biodegradability of the wastewater was improved because the COD/BOD ratio decreased from 2.16 to 1.52. At the same time the efficiency of the electrode was about 170 g h(-1) A(-1) m(-2). and the mean energy consumption was 21 kW h/kg of COD. These results indicate that this electrolytic method could be used for effective TDW oxidation or as a feasible detoxification and color removal pretreatment stage for biological post treatment.

Coloring Agents↗

A textile fibre survey as an aid to the interpretation of fibre evidence in the Sydney region.

Frequency figures of the fibre population on textile cinema seats were measured in Sydney, Australia, in winter. Sixteen seats were analysed from a very popular cinema complex, with 3025 fibres classified according to colour, generic class and fluorescence properties (100 grey-black cotton fibres only). The recovered fibres were mostly natural fibres (84%) with cotton the most common generic type (70%). On the contrary, man made fibres were relatively rare (15%) with rayon constituting the majority of these (51%). The most common colour/generic class combinations were grey-black cotton (33%) and blue cotton (30%) accounting for 63% of the total population. All other frequencies were below 5%, most below 1% using only the two properties of colour and generic class. Fluorescence properties were found to be very discriminating as far as grey-black cotton fibres were concerned. These features are considered and discussed and in particular, to emphasise the significance of fibres as evidence of contact.

Australia↗

Relationship of chemical structures of textile dyes on the pre-adaptation medium and the potentialities of their biodegradation by Phanerochaete chrysosporium.

Azo dye derivatives of azobenzene constitute the largest group of dyes used in the textile industry and possess recalcitrant chemical groups, such as those of azo and sulphonic acid. Some microorganisms are able to degrade these aromatic compounds. In the present work, decolourisation of culture media containing azo dyes by the ligninolytic fungus Phanerochaete chrysosporium was achieved under nitrogen-limited conditions. The dyes used in the study are derivatives of meta- or para-aminosulphonic or aminobenzoic acids and include in their structures groups such as guaiacol or syringol, which are bioaccessible to the lignin degrading fungus P. chrysosporium. The aim of this study was to pre-adapt the microorganism to the structure of the dyes and to establish the relationships of the chemical structure of the dye present in the pre-adaptation medium with the chemical structure of the dye to be degraded. The azo dye used in the pre-adaptation medium that gave the best overall decolourisation performance was a meta-aminosulphonic acid and guaiacol derivative. The azo dye derivative of a meta-aminobenzoic acid and syringol showed a better performance in the decolourisation assays. Preliminary GC-MS studies indicated the formation of a nitroso substituted catechol metabolite, a precursor of aromatic ring cleavage, which was confirmed to occur by an enzymatic assay. The presence of this type of metabolite allows the establishment of a possible metabolic pathway towards mineralisation.

Azo Compounds↗

Remediation of dyes in textile effluent: a critical review on current treatment technologies with a proposed alternative.

The control of water pollution has become of increasing importance in recent years. The release of dyes into the environment constitutes only a small proportion of water pollution, but dyes are visible in small quantities due to their brilliance. Tightening government legislation is forcing textile industries to treat their waste effluent to an increasingly high standard. Currently, removal of dyes from effluents is by physio-chemical means. Such methods are often very costly and although the dyes are removed, accumulation of concentrated sludge creates a disposal problem. There is a need to find alternative treatments that are effective in removing dyes from large volumes of effluents and are low in cost, such as biological or combination systems. This article reviews the current available technologies and suggests an effective, cheaper alternative for dye removal and decolourisation applicable on large scale.

Adsorption↗