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PubMed2004

Distortion of laser welded titanium plates.

The distortion of laser welded titanium plates was assessed for different operating conditions of the laser welding device, and with different welding parameters (in terms of weld point and prewelding). In this study, Nd : YAG laser welding device was used to join the titanium plates. The results showed that distortion increased stepwise after each welding point along the welding zone (one-side welding), but decreased consecutively as the welding proceeded on the second side of the weld (two-side welding). In the case of one-side welding, the dependence of distortion on current and spot diameter presented maxima--due to changes in the welding pool characteristics. For two-side weld the same parameters exercised little influence on its distortion recovery, due to the effect of solidified weld pools from the first side. Current and spot diameter determined the weld pool, which in turn regulated distortion based on shrinkage. Four-point prewelding significantly decreased the final distortion for both one- and two-side welds. Alternating two-side welding of prewelded assembly showed lower distortion than a classic two-side weld.

Dental Soldering↗
PubMed2000

[Comparison of mechanical properties of laser-welded wrought and cast titanium].

OBJECTIVE: This study was aimed to compare the mechanical properties of laser-welded wrought and cast titanium. METHODS: According to relevant reports and clinical demands, the specimens of TA2 were machine milled or cast into certain sizes using LZ centrifuge-vacuum-pressure titanium casting machine. This experiment involved four groups including the laser-welded wrought titanium group, the laser-welded cast titanium group, the wrought titanium group and the cast titanium group. There were 6 complete specimens in each group and the specimens were ultrasonically cleaned with ethyl and distilled water before they were welded with home-made Nd:YAG apparatus, and comparisons of mechanical properties were made among these groups. All tensile specimens were mounted on the Instron universal testing machine to test tensile loads, yield loads and absolute elongations were measured. The cross section of fractured surface was observed under S-2700 Hitachi SEM and Vickers' microhardness values in different areas were detected with AKASHI microhardness tester. RESULTS: It was showed that the tensile load of laser-welded wrought titanium made no difference from that of the original wrought titanium, but the yield load of laser-welded wrought titanium was bigger than that of the original wrought titanium. The tensile load and yield load of cast titanium were slightly bigger than those of wrought titanium. The tensile load and yield load of laser-welded wrought titanium made no statistic difference from those of laser-welded cast titanium. The absolute elongations of cast or welded titanium were lower than those of wrought or non-welded titanium. The fractured surface of cast titanium under SEM appeared lath-like structure and that of welded cast titanium honeycomb-like structure. The honeycomb-like structure of wrought titanium was more obvious than that of laser-welded wrought titanium. The microhardness value of laser-welded cast titanium was slightly bigger than that of laser-welded wrought titanium. CONCLUSION: The mechanical property of laser-welded wrought titanium might be not apparently different from that of laser-welded cast titanium.

Dental Soldering↗
PubMed2003

Aorta and skin tissues welded by near-infrared Cr4+:YAG laser.

OBJECTIVE: The aim of our study was to explore the wavelength dependence of welding efficacy. Ex vivo samples of human and porcine aorta and skin tissues were investigated using a tunable Cr(4+):yttrium aluminum garnet (YAG) laser. BACKGROUND DATA: Tissue welding is possible using laser light in the NIR spectral range. Collagen bonding in the tissue induced by thermal, photothermal, and photochemical reactions-or a combination of all of these-is thought to be responsible for tissue welding. Laser tissue welding (LTW) has gained success in the laboratory using animal models. Transition from laboratory to clinical application requires the optimization of welding parameters. MATERIALS AND METHODS: A near-infrared (NIR) Cr(4+):YAG laser was used to weld ex vivo samples of human and porcine aorta and skin at wavelengths from 1430 to 1470 nm. Welding efficacy was monitored by measuring the tensile strength of the welded tissue and the extent of collateral tissue damage. Tensile strengths were measured using a digital force gauge. Changes in tissue morphology were evaluated using optical and scanning electron microscope (SEM). Fluorescence imaging of the welded areas was also used to evaluate molecular changes following tissue welding. RESULTS: Full-thickness tissue bonding was observed with porcine aorta samples. No collateral damage of the aorta samples was observed. Tissue denaturation was observed with human aorta, human skin, and porcine skin samples. The optimum tensile strength for porcine and human aorta was 1.33 +/- 0.15 and 1.13 +/- 0.27 kg/cm2, respectively, at 1460 nm, while that for porcine and human skin was 0.94 +/- 0.15 and 1.05 +/- 0.19 kg/cm2, respectively, achieved at 1455 nm. The weld strength as a function of wavelength demonstrated a correlation with the absorption spectrum of water. Fluorescence imaging of welded aorta and skin demonstrated no significant changes in collagen and elastin emission at the weld site. CONCLUSION: The observation that welding strength as a function of wavelength follows the absorption bands of water suggests that absorption of light by water plays a significant role in laser tissue welding.

Animals↗
PubMed1998

Effects of joint configuration for the arc welding of cast Ti-6Al-4V alloy rods in argon.

STATEMENT OF PROBLEM: Titanium and its alloys are more commonly used in prosthodontics and welding has become the most common modality for their joining. Studies on the welding of titanium and its alloys have not quantified this value, though its importance has been suggested. PURPOSE: This study compared the strength and properties of the joint achieved at various butt joint gaps by the arc-welding of cast Ti-6Al-4V alloy tensile bars in an argon atmosphere. MATERIAL AND METHODS: Forty of 50 specimens were sectioned and welded at four gaps. All specimens underwent tensile testing to determine ultimate tensile strength and percentage elongation, then oxygen analysis and scanning electron microscopy. RESULTS: As no more than 3 samples in any group of 10 actually fractured in the weld itself, a secondary analysis that involved fracture location was initiated. There were no differences in ultimate tensile strength or percentage elongation between specimens with weld gaps of 0.25, 0.50, 0.75, and 1.00 mm and the as-cast specimens. There were no differences in ultimate tensile strength between specimens fracturing in the weld and those fracturing in the gauge in welded specimens; however, as-cast specimens demonstrated a higher ultimate tensile strength than welded specimens that fractured in the weld. Specimens that fractured in the weld site demonstrated less ductility than those that fractured in the gauge in both welded and as-cast specimens, as confirmed by scanning electron microscopy examination. The weld wire showed an oxygen scavenging effect from the as-cast parent alloy. CONCLUSIONS: The effects of the joint gap were not significant, whereas the characteristics of the joint itself were, which displayed slightly lower strength and significantly lower ductility (and thus decreased toughness). The arc-welding of cast titanium alloy in argon atmosphere appears to be a reliable and efficient prosthodontic laboratory modality producing predictable results, although titanium casting and joining procedures must be closely controlled to minimize heat effects and oxygen contamination.

Alloys↗
PubMed2004

NIR laser tissue welding of in vitro porcine cornea and sclera tissue.

BACKGROUND AND OBJECTIVE: The objective of this study was to test the hypothesis that an near infrared (NIR) laser system (1,455 nm) in combination with a motorized translational stage to control the position and speed of the laser beam and a shutter to control the laser exposure to the tissue being welded could be used to successfully weld ocular tissues. STUDY DESIGN/MATERIALS AND METHODS: Seventy-five porcine corneas and 23 porcine scleral tissues were welded in vitro in this study. The welded tissues were examined using histopathology and tensile strength analysis. Eight different welding conditions were analyzed for porcine cornea and one for sclera tissues. The tensile strength of the welded groups was compared to a sutured cornea control group. RESULTS: The NIR laser welding system provides strong, full thickness welds and does not require the use of extrinsic dyes, chromophores, or solders. Mean weld strengths of 0.15-0.45 kg/cm(2) were obtained for the cornea and 1.01 kg/cm(2) for sclera welds. The native H(2)O in the ocular tissue serves as an absorber of the 1,455 nm radiation and helps to induce the welds. CONCLUSIONS: We conclude that an NIR laser system using an optimal laser radiation wavelength of 1,455 nm can effectively weld cornea and sclera tissue and that this laser tissue welding (LTW) methodology typically causes minimal disruption of tissue, and thus, avoids opacities and irregularities in the tissue which may result in decreased visual acuity. The optimization of a laser welding system that leads to a strong full thickness tissue bond without tissue destruction, an instant seal that promotes wound healing, and the absence of a continued presence of a foreign substance like a suture, is of considerable importance to the ophthalmology medical community. This need is especially apparent with respect to corneal transplantation and fixing the position of corneal flaps in Laser-Assisted In Situ Keratomileusis (LASIK), a laser procedure used to permanently change the shape of the cornea.

Animals↗
PubMed2006

Evaluation of welded titanium joints used with cantilevered implant-supported prostheses.

STATEMENT OF PROBLEM: Early failure of laser-welded titanium implant frameworks in clinical practice has prompted an investigation of the strength and durability of welded cantilevered titanium sections. PURPOSE: The purpose of this study was to determine the effect that the use of filler wire in laser welding of titanium cantilever frameworks had on the flexural strength and fatigue resistance of the welded joints. MATERIAL AND METHODS: Sixty titanium implant-supported frameworks with 12-mm cantilevers were fabricated in 4 groups (n=15), using 3 different laser welding protocols with 0, 1, and 2 weld passes with filler wire, and 1 conventional tungsten inert gas welding method. The volume of filler wire used (mean volumes 0, 1.7, 3.4, and 8.3 mm(3)) was determined by measurement of the length of wire before and after welding each joint. Ten frameworks from each group were tested for ultimate flexural strength by loading the cantilevers 10 mm from the abutment. The remaining 5 frameworks from each group were similarly tested under a simulated masticatory load of 200 N until failure, or to 1 million cycles. A 2-way analysis of variance was used to examine the flexural strengths, and log-rank statistics were applied to cyclic test data (alpha=.05). RESULTS: There were significant differences between the 4 groups for ultimate flexural strength (P<.001) and resistance to cyclic loading (P=.002). The volume of filler wire added was a significant predictor of ultimate flexural strength (P=.03), and was a borderline determinant of the number of cycles to failure at 200 N (P=.05). Each laser weld pass with filler wire roughly doubled the ultimate flexural strength and fatigue resistance of the joint relative to the previous weld. Tungsten inert gas welding with efficient argon shielding deposited the most filler wire and produced the strongest and most fatigue-resistant joints. CONCLUSION: The ultimate flexural strength and fatigue resistance of cantilevered joints in laser-welded titanium prostheses are improved by the use of filler wire. Tungsten inert gas welding with efficient argon shielding can be used in situations when a high-strength joint is required.

Analysis of Variance↗