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Biological treatments of textile industrial effluents in Lagos metropolis, Nigeria.

The assessment of the effluents from two textile industries in Ilupeju in Lagos metropolis, Nigeria showed that they were high in conductivity, biochemical oxygen demand (BOD), chemical oxygen demand (COD), total dissolved solids (TDS) and contained traces of heavy metals like Ca, Zn but high concentrations of Cr and Pb. These wastewaters are normally discharged into neighbouring water bodies. Five bacterial groups, namely Micrococcus sp., Enterobacter sp., Alcaligens sp., Bacillus sp. and Acinetobacter sp. were isolated from these effluents. They were used individually for biotreatment and found to be able to utilize the components of the wastewaters for growth, Bacillus sp. and Acinetobacter sp. being the most efficient utilizers as they were able to reduce BOD to zero. The total viable count (TVC) increased significantly depicting growth of the bacterial population. The pH was regulated from 3.4-6.80 for NSF effluent and 12.2-10.29 for STI effluent. The work emphasises the level of industrial pollution in our environment as wastes are indiscrimately dumped into surrounding water bodies in urban areas, the textile industry being a case study. The treatment of any form of waste before disposal into the environment is important and ensures safety of the populace.

Bacteria↗

Process intensification in the textile industry: the role of membrane technology.

Process intensification is a concept that was recently introduced in the chemical industry for the purpose of reducing environmental emissions, energy consumption and materials consumption. The principle of process intensification can be used in related industries as well; textile finishing is an exemplary activity where it may have a significant long-term added value. Membrane technology can be a key factor in the recycling and reuse of energy, water and chemicals. In this paper, an integral approach for treatment of aqueous process streams in the textile finishing industry is proposed. The proposed process includes microfiltration pretreatment of used finishing baths, followed by a dual nanofiltration (NF) unit. These can be operated at elevated temperatures so that no further energy is needed for preheating of recycle streams. In the proposed treatment scheme, the first of the NF units uses a loose nanofiltration membrane that retains most of the organic fraction but not the dissolved salts. The second unit uses a tight nanofiltration membrane, which produces a permeate fraction that can be directly reused, and a concentrated brine that is fed to a membrane crystallizer. In this unit, salts are recovered and recycled for use in new dye baths. The concentrate stream from the first NF unit is fed to a membrane distillation unit, where the high temperature is advantageously used for further concentration. The remaining fraction is not reusable, given the fact that most dyes are hydrolyzed after exhaustion of the bath, but has a significant energetic value, which can be utilized for compensation of energy losses and preheating of suppletion water, by using an incineration process with energy recovery. The concept was not tested experimentally, but a simulation for a 500 m3/d production unit shows that it is feasible, although modifications may be necessary depending on the nature of the finishing baths. Furthermore, the membrane choice in the first NF unit is a critical aspect.

Conservation of Energy Resources↗

Decreased risk of lung cancer in the cotton textile industry of Shanghai.

The relationship between lung cancer risk and work in the cotton textile industry was investigated in a large population-based case-control study in urban Shanghai, where the industry is a major employer of men and women. Personal interviews obtained occupational, smoking, and other information from 1405 newly diagnosed lung cancer cases and 1495 controls. A significantly low risk of lung cancer was associated with cotton textile employment [odds ratio (OR) = 0.7,95% confidence interval (CI) = 0.6-0.9]. In men, the decreased risk was observed among both smokers (OR = 0.7, 95% CI = 0.5-1.1) and nonsmokers (OR = 0.3, 95% CI = 0.1-1.0). In women, the risk was also decreased regardless of smoking status (OR = 0.8, 95% CI = 0.4-1.6 among smokers; OR = 0.9, 95% CI = 0.6-1.2 among nonsmokers). In both sexes, the reductions in risk tended to be greater for lung cancer cell types other than adenocarcinoma. Low risks were found regardless of occupations within the cotton textile industry; the OR for workers in textile processing who potentially had greater dust exposure was 0.8 (95% CI = 0.6-1.2), whereas the OR for those in other industry jobs was 0.7 (95% CI = 0.4-1.0). There was little difference in risk according to self-reported exposure to textile dust, and no clear trend with duration of employment or dust exposure. Reasons for the reduced risk of lung cancer in cotton textile workers without a dose response are unclear, although several methodological explanations were considered. The findings, however, appear consistent with prior epidemiological studies and are interesting in light of speculation about tumor-inhibitory factors, such as bacterial endotoxins, that are found in dusts from cotton and other fiber crops.

Adult↗

Bladder cancer in the textile industry.

OBJECTIVES: This study examined the occupations and industries at high risk for bladder cancer in an area where the textile industry is plentiful and the incidence of the disease is very high. METHODS: A case-referent study concerning 218 incident bladder cancer cases diagnosed during 1993-1995 in the county of Vallès Occidental, Barcelona, was carried out. A reference group (N=344) was selected from municipal lists matched to the cases by age, gender, and area of residence. All the subjects were personally interviewed, and a complete occupational history was abstracted together with other sociodemographic and life-style factors. All odds ratios (OR) and 95% confidence intervals (95% CI) were adjusted for age, gender, and smoking. RESULTS: No overall excess risk was found forever having worked in the textile industry (OR 1.13, 95% CI 0.79-1.63) nor for specific sectors of this industry (ie cotton, wool, silk). An excess risk was observed for spinners and winders employed for more than 20 years (OR 3.28, 95% CI 1.08-9.97) and for machine setters employed between 1960 and 1974 (OR 4.26, 95% CI 1.09-16.7). CONCLUSIONS: The results of this study do not support the findings of some earlier studies for an increased bladder cancer risk in the textile industry. However, some elevated risks were observed among the workers with the highest exposures.

Adult↗

Pilot scale nanofiltration membrane separation for waste management in textile industry.

This paper presents the pilot scale membrane separation studies on dyehouse effluents of textile industry. Nanofiltration (NF) membranes which have 2 m2 of surface area were evaluated for membrane fouling on permeate flux and their suitability in separating COD, color and conductivity in relation to operating pressure and feed concentration from textile industry dyehouse effluents. Successive batch runs demonstrated that any serious membrane fouling was not experienced for NF membrane tested in treating this type of wastewater. The permeate flux was found to increase significantly with operating pressure. Flux decreased with increasing recovery rate. The overall removal efficiencies of COD, color and conductivity were found as greater than 97%. COD was lower than 10 mg/l at 12 bar pressures. Permeate COD was also increased with increasing recovery and COD was 30 mg/l with recovery of 80%. Almost complete color removal was achieved with nanofiltration membrane. Color value was also decreased from 500 Pt-Co to 10 Pt-Co unit. This significant reduction in color and COD makes possible the recycle of the permeate in the dyehouse. Permeate conductivity was decreasing with increasing pressure and retention of conductivity increases with increasing pressures. This phenomenon is expected from the analysis of conductivity mass transport model. Economical analysis have been done and the total estimated cost will be 0.81$/m3 based on 1000 m3/day of and this value is very economical for Istanbul City due to increasing industrial water supply tariffs.

Coloring Agents↗

Application of chemical, biological and membrane separation processes in textile industry with recourse to zero effluent discharge--a case study.

Environmental concerns associated with textile processing had placed the textile sector in a Southern State of India under serious threat of survival. The textile industries were closed under the orders of the Statutory Board for reason of inadequate compliance to environmental discharge norms of the State for the protection of the drinking water source of the State capital. In compliance with the direction of the Board for zero effluent discharge, advanced treatment process have been implemented for recovery of boiler feed quality water with recourse to effluent recycling/reuse. The paper describes to a case study on the adequacy assessment of the full scale effluent treatment plant comprising chemical, biological and filtration processes in a small scale textile industry. In addition, implementation of measures for discernable improvement in the performance of the existing units through effective operation & maintenance, and application of membrane separation processes leading to zero effluent discharge is also highlighted.

Conservation of Natural Resources↗

Occupational asthma and IgE sensitization to cellulase in a textile industry worker.

BACKGROUND: Although there have been a few reports of occupational asthma due to cellulase in several occupational settings, this is the first case of cellulase-induced occupational asthma in an employee working in the textile industry. Its pathogenetic mechanism remains to be further clarified. OBJECTIVE: It is important to alert physicians to the possibility of occupational asthma caused by cellulase in workers of the textile industry. METHODS AND RESULTS: The patient had atopy and strong positive responses to cellulase extract on skin prick tests. Bronchoprovocation test showed an early asthmatic response to cellulase extract. Serum specific IgE and specific IgG4 antibodies to cellulase were detected by enzyme-linked immunosorbent assay (ELISA). In order to further characterize the allergenic component of the extract, sodium dodecyl sulphate polyacrylamide gel electrophoresis (SDS-PAGE) and electroblotting studies were performed. Eight IgE binding components ranging from 6 to 97.5 kD were detected within the cellulase extract. CONCLUSION: These findings suggest that inhalation of cellulase can induce IgE-mediated bronchoconstrictions in employees working in the textile industry.

Adult↗

[A syndrome caused by separating rags in textile industry: a new clinical entity?].

A group of 104 workers were examined. They were employed in selecting rags and separating the lining from wollen fabrics to be used again as thread waste in the textile industry. The aim of the study was to point out tendon and joint related disorders of the upper limb due to repetitive and forced movements. Twenty-eight (26.9%) workers complained of hand and wrist echography and thermography. In 19 patients (67.8%) clinical carpal tunnel syndrome was diagnosed. Eight workers (28.5%) had Dupuytren's contracture. Swelling of the fingers was found in 23 (82.1%). 14.2% and 28.5% of the workers showed respectively acro-osteolysis and acrosclerosis. The textile industry of Prato shows peculiar characters: the workers employed in selecting rags out a manual job which causes soft tissues and skeletal disorders in a great number of them. The acro-osteolytic and acrosclerotic changes of the fingers seem alike the bone disorders of chronic inflammatory rheumatic diseases as seronegative spondyloarthritis.

Carpal Tunnel Syndrome↗

Bladder cancer among workers in the textile industry: results of a Spanish case-control study.

This paper presents results from a case-control study carried out in the county of Mataro, Spain. The study was designed to investigate the possible causes of an unusually high mortality rate from bladder cancer in Mataro county as compared to Spain as a whole, and this report focuses on occupational exposures. The study is based on 57 cases who were hospitalized for or died from bladder cancer between 1978 and 1981. Two controls per case were matched for sex, age, residence, and date of either hospitalization or death. Information was collected on smoking, coffee drinking, and occupation. Occupational histories were then evaluated and coded blind by a group of occupational health physicians. Analyses were carried out by means of conditional logistic regression. Among a group of common occupational sectors, an increased risk for past employment in the textile industry (OR = 2.2; p = .038) was found. Further analyses indicated that the risk is particularly elevated (OR = 4.41; 95% confidence limits; 1.15-16.84) for subjects who worked in dyeing or printing and who were most probably exposed to azo-dyes. Exposure in the textile industry may be responsible for 16% of the bladder cancers in the Mataro area. A list of dyes commonly used in the Mataro textile industries was compiled and cross-checked with lists of substances tested or evaluated for carcinogenesis.

Aged↗

Effect of textile industrial effluent on tree plantation and soil chemistry.

A field study was conducted at Arid Forest Research Institute to study the effect of textile industrial effluent on the growth of forest trees and associated soil properties. The effluent has high pH, electrical conductivity (EC), sodium adsorption ratio (SAR) and residual sodium carbonate (RSC) whereas the bivalent cations were in traces. Eight months old seedlings of Acacia nilotica, Acacia tortilis, Albizia lebbeck, Azadirachta indica, Parkinsonia aculeata and Prosopis juliflora were planted in July 1993. Various treatment regimes followed were; irrigation with effluent only (W1), effluent mixed with canal water in 1:1 ratio (W2), irrigation with gypsum treated effluent (W3), gypsum treated soil irrigated with effluent (W4) and wood ash treated soil irrigated with effluent (W5). Treatment regime W5 was found the best where plants attained (mean of six species) 173 cm height, 138 cm crown diameter and 9.2 cm collar girth at the age of 28 months. The poorest growth was observed under treatment regime of W3. The growth of the species varied significantly and the maximum growth was recorded for P. juliflora (188 cm height, 198 cm crown diameter and 10.0 cm collar girth). The minimum growth was recorded for A. lebbeck. Irrigation with effluent resulted in increase in percent organic matter as well as in EC. In most of the cases there were no changes in soil pH except in W5 where it was due to the effect of wood ash. Addition of wood ash influenced plant growth. These results suggest that tree species studied (except A. lebbeck) can be established successfully using textile industrial wastewater in arid region.

Humans↗

Integration of chemical and biological treatments for textile industry wastewater: a possible zero-discharge system.

Theoretical and experimental studies have established that integrated treatment systems (mostly chemical and biological) for various industrial wastewaters can achieve better quality of treatment and can be cost-effective. In the present study, the objective is to minimize the use of process water in the textile industry by an economical recycle and reuse scheme. The textile wastewater was first characterized in terms of COD, BOD5, salinity and color. In order to recycle such wastewater, the contaminants should be mineralized and/or removed according to the reusable textile water quality standards. Typical results show that this is achievable. An economic analysis has been conducted on the proposed integrated system. The economic analysis shows that the integrated system is economically more attractive than any of the single treatment technologies for achieving the same target of treatment. The information presented in this paper provides a feasible option for the reduction of effluent discharges in the textile industry.

Conservation of Natural Resources↗

[Tumors of the excretory urinary tract in workers of the textile industry in the Prato area].

A hospital-based case-control study on bladder and lower urinary tract cancers was conducted in the Prato area, where the textile industry is the main manufacturing sector (about 50,000 employees). "Cases" were male subjects, aged over 15 years in whom urothelial cancer had been diagnosed in the period 1980-1985; controls (two for each case) were subjects of the same sex and age with other urological diseases or cancer of the prostate or testis. Cases and controls were interviewed via a questionnaire on occupational history and personal habits. A positive association was found for subjects who had worked in the textile industry (O.R. = 1.42; C.I. = 1.0-2.0). Analysis by job titles showed positive association for "rag selectors" (O.R. = 4.09; C.I. = 1.39-11.96), whereas no association was found for dyers (O.R. = 0.74; C.I. = 0.29-1.87).

Adolescent↗

An environmental and medical study of byssinosis and other respiratory conditions in the cotton textile industry in Egypt.

This study was conducted in a typical Egyptian textile plant located in Alexandria. Male workers from all operations (N = 506) were examined and their dust exposures were assessed. Results showed that airborne dust concentrations were very high and that the plant fraction is mostly concentrated in respirable dust. Byssinosis prevailed in 21% of workers in opening and cleaning sections and in 13% in carding and combing rooms, but was found in none of the workers in drawing, twisting, and spinning operations, in only 1.1% in weaving, and in 3.1% of workers in other "auxiliary" occupations. The rare prevalence of byssinosis among the latter workers' groups was attributed to the workers' continuous exposure without fixed weekend interruption, the personal and family history of exposure to cotton, the low proportion of plant materials in dust evolved in related operations, the fine quality of Egyptian cotton, and/or the population characteristics of Egyptian workers. Reduction in FEV 1.0 at the end of the first work shift after absence from work occured more often than byssinosis, which indicates the importance of this test for the early detection of effects of cotton dust exposure. It is suggested that a nationwide study in the cotton textile industry is indicated.

Adult↗

[Legal and organizational bases of health care in the textile industry of the Congress Kingdom of Poland in the 19th and beginning of 20th cent. (forms of insurance, work safety and sanitary regulations)].

The origins of state interventionism in the field of health care in the textile industry of the Congress Kingdom of Poland go back to the first half of the XIX-th century. It could not, however, be developed earlier than in the last quarter of this century, at which time it resulted from the class struggle of textile workers, mainly in Lódź and Zyraŕdów. Legal and organizational patterns of health care were of foreign origin, but soon they were modified and adapted to the local conditions of the Congress Kingdom of Poland. It has to be underlined that it was the textile industry that stimulated legal and organizational changes in the field of industrial health care, not only in the Congress Kingdom of Poland but also in the whole contemporary Europe.

Accident Prevention↗

[Health status and working conditions of female workers in the textile industry in Lódź].

Within a cross-sectional representative study of textile industry workers in Lódź, the rate of chronic diseases in particular occupational groups of women, as related to age, socio-living conditions and work environment, has been analysed. Furthermore, a representative gynaecologic examination has been carried out in a randomly selected group of women and occupational and non-occupational workload has been estimated. The study delivered ample information on the health conditions and revealed a number of disadvantageous phenomena inherent in the population and in the gynecologic care system for the women employed in the test plants.

Female↗

Performance of membrane bioreactors used for the treatment of wastewater from the chemical and textile industries.

Within the scope of the study, nine waste waters from the chemical and textile industries were treated in bench-scale (laboratory scale) and small-scale (pilot scale) membrane bioreactors. Depending on wastewater characteristics, the resulting performance varied significantly. It was observed that MBR effectiveness was determined primarily by the degree of biodegradability of the wastewater. In the course of several months of operation, no significant changes associated with the complete retention of the biomass by the membranes were observed. In some cases, it was possible to improve effluent quality by using smaller molecular separation sizes. The flux performance of the membrane modules was dependent on wastewater composition. Occasionally, non-degradable macromolecular substances concentrated in the bioreactor, resulting in strongly reduced filterability and flow performance of the membrane modules, consequently also reducing the economic viability of the process. The results demonstrate that wastewater-specific pilot tests are absolutely necessary, in particular if the technology is to be used for new applications.

Biomass↗