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At least 343 records · Page 19Linked to original sources
PubMed2003

Fate of the unrevised all-polyethylene patellar component in revision total knee arthroplasty.

BACKGROUND: During revision total knee arthroplasty, the alternatives for addressing the well-positioned and secure all-polyethylene patellar component with minimal or no wear include retention, revision, and resection. The purpose of the present study was to determine the intermediate-term fate of all-polyethylene patellar components that were left in situ at the time of revision tibiofemoral arthroplasty. METHODS: We retrospectively reviewed the results of 202 revision total knee arthroplasties, performed at four centers, in which a well-fixed, well-positioned all-polyethylene patellar component with minimal wear was retained. Clinical evaluation was performed to identify the presence of anterior knee symptoms or patellar failures, and the Knee Society clinical scores were recorded. RESULTS: Sixty-eight percent of the revision tibiofemoral components were from a different manufacturer than the retained patellar component. Twenty-one patients (twenty-one knees; 10%) reported anterior knee pain at a mean duration of follow-up of seven years (range, two to fourteen years). Eleven of the twenty-one knees with anterior knee pain had evidence of component loosening, excessive wear, or delamination either on follow-up radiographs or on direct inspection at the time of reoperation. In the other ten knees, the findings were attributable to osseous impingement on the femoral component or soft-tissue dysfunction (including soft-tissue impingement, subluxation, and scarring). Seventeen of the twenty-one patients with anterior knee pain underwent additional surgery to address the source of the pain. Failures due to loosening or wear occurred only in patients in whom the patellar component had been sterilized with gamma irradiation in air; these failures occurred at a mean 7.3 years after revision (eleven years after primary total knee arthroplasty). The likelihood of patellar component failure was significantly greater when the component had been gamma irradiated in air than when it had been sterilized with another method (p = 0.0008). The average knee score increased from 42 to 86 points, and the average function score increased from 46 to 70 points. CONCLUSIONS: Retaining a well-positioned, stable all-polyethylene patellar component at the time of revision tibiofemoral arthroplasty can be successful, provided that the polyethylene has not oxidized. Manufacturing mismatch is acceptable with most contemporary designs provided that the patellar component articulates appropriately with the femoral implant. LEVEL OF EVIDENCE: Therapeutic study, Level IV (case series [no, or historical, control group]). See p. 2 for complete description of levels of evidence.

Adolescent↗
PubMed2003

Effect of terminal sterilization with gas plasma or gamma radiation on wear of polyethylene liners.

BACKGROUND: Although terminal sterilization with gamma radiation in air promotes cross-linking, which improves wear resistance, it also results in free radicals, which can oxidize and degrade the mechanical properties of polyethylene liners used for total hip arthroplasty. For this reason, non-cross-linked polyethylene components have also been sterilized with chemical surface treatments, such as gas plasma. In this study, we tested the hypothesis that conventional polyethylene liners cross-linked by sterilization with gamma radiation in air had better in vivo wear performance than non-cross-linked liners sterilized with gas plasma. METHODS: We retrospectively reviewed the wear rates in a series of hips treated with a Duraloc 100 cup, a 28-mm femoral head, and an Enduron liner that had been sterilized with either gamma radiation (sixty-one hips followed for a mean of 5.2 years) or gas plasma (sixty-three hips followed for a mean of 3.9 years). The irradiated liners had been stored with access to ambient oxygen for an average of 1.0 year (range, 0.05 to 5.72 years) prior to implantation. Multiple linear regression was used to assess the effect of the sterilization method on the wear rate while accounting for the possible influence of other factors, including liner geometry, femoral head material, patient gender, cup abduction angle, and age at surgery. RESULTS: The polyethylene liners that had been sterilized with gamma radiation in air had a significantly lower wear rate than did the gas-plasma-sterilized liners (0.097 compared with 0.19 mm/yr, p < 0.001). The sterilization method (p < 0.001) and age at surgery (p = 0.001) were the only factors that we analyzed that correlated with the wear rate. CONCLUSIONS: The in vivo wear of conventional polyethylene liners that had been sterilized with gamma radiation in air was, on the average, 50% less than that of non-cross-linked liners sterilized with gas plasma. LEVEL OF EVIDENCE: Therapeutic study, Level III-2 (retrospective cohort study). See Instructions to Authors for a complete description of levels of evidence.

Gamma Rays↗
PubMed2003

Validation of two and three-dimensional radiographic techniques for measuring polyethylene wear after total hip arthroplasty.

BACKGROUND: Three-dimensional radiographic techniques have been developed to estimate in vivo polyethylene wear of total hip replacements. We are not aware of any published study examining the accuracy of these in vivo methods. Our objective was to validate two radiographic techniques by comparing their results with those obtained directly from retrieved specimens. METHODS: A coordinate measuring machine was used to probe the interior bearing surface of seventeen acetabular liners that had been retrieved at revision surgery. Solid models were created to determine volumetric polyethylene loss and linear depth and direction of wear. Two in vivo radiographic techniques (PolyWare and the Martell Hip Analysis Suite) were used to calculate two-dimensional linear, three-dimensional linear, and volumetric wear. The radiographic analysis was done independently, and the results were compared with the known values of polyethylene wear derived with use of the coordinate measuring machine. RESULTS: Correlation coefficients comparing the values for two-dimensional and three-dimensional linear wear and volumetric wear derived with the PolyWare radiographic technique with the values derived with the coordinate measuring machine were r(2) = 0.78, r(2) = 0.75, and r(2) = 0.91, respectively (all p < 0.001), and the correlation coefficients comparing the values derived with the Martell Hip Analysis Suite radiographic technique with those derived with the coordinate measuring machine were r(2) = 0.80, r(2) = 0.84, and r(2) = 0.91, respectively (p < 0.001). The average absolute difference between the radiographic estimates and the results derived with the coordinate measuring machine was approximately 19% (range, 13% to 24%). CONCLUSIONS: There was good agreement between the wear estimates made with both in vivo techniques and the measurements of the retrieved polyethylene liners made with the coordinate measuring machine. Two-dimensional wear analysis (based on anteroposterior radiographs) accounted for most of the polyethylene wear, while one technique of three-dimensional wear analysis (PolyWare) demonstrated some additional wear in the lateral plane.

Arthroplasty, Replacement, Hip↗
PubMed2003

Relationship between polyethylene wear and osteolysis in hips with a second-generation porous-coated cementless cup after seven years of follow-up.

BACKGROUND: The development of osteolysis, a commonly reported complication after total hip arthroplasty without cement, is perceived to be related to the amount of polyethylene particles generated from the bearing surfaces. Although the literature has suggested that the prevalence of osteolysis increases with increasing rates of polyethylene wear, this relationship has never been quantified. The goals of this study were to quantify the relationship between the prevalence of osteolysis and both linear and volumetric wear and to evaluate the risk of osteolysis as a function of wear in a currently used, porous-coated cup design. METHODS: Polyethylene wear and osteolysis were examined in fifty-six hips with a Duraloc-100 acetabular cup articulating with a 28-mm femoral head. Penetration of the prosthetic head into the polyethylene liner was measured, with use of a validated computer-assisted technique, from anteroposterior pelvic radiographs of each patient. From these measurements, linear and volumetric wear rates were calculated. Each patient's series of radiographs was examined independently for the presence of osteolysis. A logistic regression analysis was performed to determine the risk of osteolysis associated with a given change in linear or volumetric wear rate. RESULTS: Osteolysis was found in twenty-three of the fifty-six hips. The hips with osteolysis had significantly higher linear (p < 0.001) and volumetric (p = 0.003) wear rates than the hips without osteolysis. Logistic regression revealed that every 0.1-mm/yr increase in the linear wear rate increased the likelihood of the development of osteolysis by a factor of four. Each 40-mm (3) /yr increase in volumetric wear raised the risk of osteolysis by about three times. CONCLUSIONS: To our knowledge, this study represents the first time that the relationship between polyethylene wear, as determined by both linear wear and volumetric wear, and the prevalence of osteolysis has been quantified. The use of the linear wear rate as a predictor of osteolysis can be a valuable tool in assessing the longevity of a particular implant. The results of our analysis provide quantitative support to the observation that a wear rate of 0.2 mm/yr seems to represent a "critical threshold" for the development of osteolysis. Close radiographic monitoring with the determination of linear wear rates to assess the risk of osteolysis is recommended for all patients after total hip arthroplasty.

Arthroplasty, Replacement, Hip↗
PubMed2004

Shelf age of the polyethylene tibial component and outcome of unicondylar knee arthroplasty.

BACKGROUND: A recent report linked shelf-aging of unicondylar polyethylene tibial components with accelerated fatigue wear and rapid failure. We retrospectively reviewed our experiences with another unicondylar knee system to investigate the relationship between the shelf age of the polyethylene components and clinical outcome. METHODS: One hundred Single Compartment Replacement unicompartmental knee arthroplasties were performed with cement between 1990 and 1996. The median shelf age for the polyethylene inserts was 1.7 years. At the time of the review, four knees had been lost to follow-up, sixteen were in patients who had died, and nineteen had been revised. Sixty-one knee replacements remained in situ at a mean and standard deviation of 8 +/- 2 years postoperatively. RESULTS: With revision as the end point, Kaplan-Meier survivorship analysis demonstrated a six-year rate of survival of 96% when the shelf age of the insert was less than the median shelf age but only 71% when the median shelf age was exceeded. Fatigue wear was identified on all retrieved components except for two that had shelf ages under one year and had been revised within three years. At four to six years of clinical follow-up, the group of knees in which the median shelf age had been exceeded also had poorer Knee Society knee scores and function scores. CONCLUSIONS: Aging on the shelf accelerated fatigue failure of polyethylene inserts sterilized with gamma irradiation in air and compromised our intermediate-term clinical outcomes with this unicondylar knee replacement system. Attention to the relationship between the shelf age and the clinical performance of the polyethylene component continues to be warranted with unicondylar knee arthroplasty implants.

Aged↗
PubMed2005

Effects of mechanical compression of a fibrous tissue interface on bone with or without high-density polyethylene particles in a rabbit model of prosthetic loosening.

BACKGROUND: The mechanisms leading to aseptic loosening of a total hip replacement are not fully understood. A fibrous tissue interface can be present around the implant. Hypothetically, component micromovements can compress this interface and cause increased fluid pressure according to biphasic models. We tested the hypothesis that compression of a fibrous membrane with or without the presence of high-density polyethylene particles leads to bone degradation. METHODS: A titanium implant was inserted in forty-five rabbit tibiae, and, after osseous integration was achieved, a fibrous tissue interface was generated. The animals were randomized to undergo a sham operation, treatment with compression of the fibrous membrane, treatment with high-density polyethylene particles, or treatment with both compression and particles. Morphometric analysis of the surrounding bone was performed on cryostat sections after Giemsa staining and staining of tartrate-resistant acid phosphatase activity. RESULTS: Forty specimens were available for analysis; five tibiae with an infection were excluded. After nine weeks, the controls showed vital bone, whereas the specimens treated with compression showed necrosis of bone and replacement of bone by cartilage in a discontinuous layer (p < 0.05 for both) but not fibrous tissue. Treatment with high-density polyethylene particles caused replacement of bone by fibrous tissue (p < 0.05) but not necrosis or cartilage formation. Compression combined with the presence of high-density polyethylene particles caused bone necrosis and loss of bone with replacement by cartilage and fibrous tissue (p < 0.05). CONCLUSIONS: In this in vivo study in rabbits, fibrous membrane compression led to bone necrosis and cartilage formation, possibly because of fluid pressure or fluid flow, whereas the presence of high-density polyethylene particles led to the loss of bone with replacement of bone by fibrous tissue. Cartilage formation may be a protective response to fluid pressure and/or fluid flow. Fibrous membrane compression may play an important role in the early stages of loosening of a total hip replacement.

Animals↗
PubMed2005

Comparison of polyethylene wear associated with cobalt-chromium and zirconia heads after total hip replacement. A prospective, randomized study.

BACKGROUND: A ceramic femoral head is an alternative to a metal femoral head for the bearing surface of total hip arthroplasty. The purpose of this study was to compare polyethylene wear in patients who had undergone bilateral total hip arthroplasty with implants that differed only with regard to the material used for the femoral head: a zirconia head was used on one side, and a cobalt-chromium head was inserted on the contralateral side. METHODS: A prospective, randomized study was performed to evaluate the outcomes in fifty-two patients who had undergone sequential bilateral primary total hip replacement. A zirconia head was used in one hip, and a cobalt-chromium head was used in the other. There were forty-eight men and four women; the mean age at the time of surgery was 44.2 years. The mean duration of follow-up was 7.1 years. Clinical and radiographic evaluations were performed preoperatively and at six weeks; three, six, and twelve months; and yearly postoperatively. Linear wear of the polyethylene liner was measured radiographically. Two femoral components with a zirconia head had aseptic loosening and were revised. The explanted heads were evaluated with use of interferometry, environmental scanning electron microscopy, and x-ray diffraction studies. RESULTS: The mean polyethylene wear rate was 0.08 mm/yr in association with the zirconia heads and 0.17 mm/yr in association with the cobalt-chromium heads (p = 0.004). The mean amount of volumetric polyethylene wear was 350.8 mm3 in association with the zirconia heads and 744.7 mm3 in association with the cobalt-chromium heads (p = 0.004). With regard to surface roughness, the Ra values of the two explanted zirconia heads were 15.87 and 17.35 nm and the Rpm values were 153.86 and 156.18 nm. Two identical zirconia heads that had not been implanted had Ra values of 5.31 and 5.48 nm and Rpm values of 65.27 and 66.35 nm. Four unimplanted cobalt-chromium heads that were identical to the ones implanted in this study had Ra values ranging between 25 and 50 nm and Rpm values ranging between 262.6 and 525.2 nm. Little phase transformation was noted in the two revised zirconia heads. CONCLUSIONS: The mean amount and rate of polyethylene wear were significantly lower in the hips with a zirconia head than they were in the hips with a cobalt-chromium head, presumably because the zirconia heads had a smoother articulating surface.

Adult↗
PubMed1990

Isolation of IgY from the yolks of eggs by a chloroform polyethylene glycol procedure.

By shaking a dilute suspension of egg yolk with chloroform followed by low speed centrifugation (1500 g for 30 min) the water soluble proteins which include chicken IgG (IgY) separate from the emulsion of chloroform and lipophilic substances. The IgY may then be separated from the associated water soluble proteins by precipitation with 12% polyethylene glycol Mr 6000. The method called the chloroform - polyethylene glycol procedure was compared with the polyethylene glycol procedure which is currently being used. It was found that the chloroform - polyethylene glycol method yielded 2.57 times more IgY than the conventional polyethylene glycol method. The ratio of titres of IgY anti Jasus lalandii haemocyanin antibody purified by the two procedures was very nearly 2.57 indicating that the chloroform had no adverse effect on the antibody activity.

Animals↗
PubMed1983

Correction for loss of radon-222 in water sample caused by the use of a polyethylene bottle.

Loss of radon-222 in water sample stored in a polyethylene bottle was analyzed. The radon content was measured by a liquid scintillation spectrometer. The radon content (corrected for radioactive decay) was plotted against the storage period in the polyethylene bottle, and the decrease with the lapse of time was observed. The loss of radon was caused by adsorption on polyethylene surface. The radon content decreased according to the first order kinetics. Apparent rate constant of the adsorption was proportional to the surface area of the polyethylene and to the reciprocal of the sample water volume. The proportionality constant was obtained as a function of temperature, K = 10200 exp (-4382/T) cm X h-1. Apparent activation energy was 36 kJ X K-1 X mol-1. The result supports physical adsorption. On the basis of the result, correction for radon content of a sample water stored in a polyethylene bottle was made possible.

Adsorption↗
PubMed2002

Factors affecting polyethylene wear in total knee arthroplasty.

A complication of total knee arthroplasty (TKA) is fatigue-type wear, which can destroy a tibial inlay in <10 years. This deleterious wear mechanism occurs during cyclic loading if the yield stress of polyethylene is exceeded. Because increased stress on and within the polyethylene inlay is associated with increased wear, it is important to reduce the inlay stress by either activity restrictions or conformity changes of design. All stress parameters are more sensitive to conformity changes (eg, design changes) than to load changes (eg, activity restrictions). However, the reduction of stress on and within the polyethylene through increased conformity will increase the stress at the tibial fixation interfaces. An attempt was made to solve this problem with the introduction of mobile-bearing designs. Many mobile-bearing designs exist with good long-term results. One important difference among the various designs is the amount of flexion range with full conformity between the femoral component and the tibial inlay. Although a single radius design reduces polyethylene stress throughout the flexion range, it may be disadvantageous for a revision design to intraoperatively adapt to different degrees of constraint. Aseptic loosening and osteolysis due to small abrasive and adhesive wear particles have also been reported as a cause of failure. The design and material parameters affecting polyethylene wear in TKAs, as well as the potential detrimental effects of wear particle size, are the key issues in defining the life of a TKA.

Humans↗
PubMed2006

Highly cross-linked polyethylene in total hip arthroplasty.

Although total hip arthroplasty is a common and highly successful procedure, its long-term durability has been undermined by the cellular response to polyethylene wear debris and the subsequent effects on periprosthetic bone. Research elucidating the effects of sterilization on polyethylene wear has facilitated the development of a more wear-resistant material-highly cross-linked polyethylene. Laboratory testing has demonstrated that highly cross-linked polyethylene has markedly improved wear resistance compared with conventional polyethylene under a variety of conditions. Early clinical data have supported these results. To make informed decisions about this already widely available and frequently used product, the practicing orthopaedic surgeon should have a basic understanding of the production process as well as knowledge of the most current laboratory and clinical data.

Arthroplasty, Replacement, Hip↗
PubMed2000

[Mechanical durability characteristics of polyethylene cup in total hip arthroplasty].

The paper presents an analysis of the processes that determine the durability of the polyethylene cup of the Weller total hip prosthesis. Mechanisms of wear of the polyethylene cup have been presented. It has been inferred that the process of loosening of the polyethylene cup is a combination of plastic deformation, tribologic wear, fracture and changes of the polyethylene structure. All these occurrences are connected with reaction of bone tissue to stress and polyethylene debris.

Arthroplasty, Replacement, Hip↗
PubMed1975

Dissolution of acetylsalicylic acid from acetylsalicylic acid-polyethylene glycol 6000 coprecipitates.

Investigation of possible enhancement of dissolution of acetylsalicylic acid via coprecipitation with polyethylene glycol 6000 was carried out. The results indicated that the initial amount of acetylsalicylic acid released from its coprecipitates or physical mixtures with polyethylene glycol 6000 was increased over that amount released from plain acetylsalicylic acid powder during the same period of time. This was attributed to lowering of the surface tension of the dissolution medium imparted by polyethylene glycol 6000. The effect of particle size of the coprecipitate on the dissolution rate of acetylsalicylic acid was also studied. Greater viscosity values produced by higher concentrations of polyethylene glycol 6000 in the coprecipitates appeared also to influence the dissolution rate of acetylsalicylic acid. The use of optimum concentration of polyethylene glycol 6000 in physical mixtures or coprecipitates would seem advantageous in the preparation of solid dosage forms containing acetylsalicylic acid.

Adjuvants, Pharmaceutic↗
PubMed1995

Porous polyethylene implant for orbital wall reconstruction.

Short-term and intermediate-term results from clinical use of high-density porous polyethylene implants for reconstructive orbital surgery have been encouraging. This article presents an intermediate-term result from one institution with a comprehensive comparative analysis of other available alloplastic materials. A patient survey of 32 cases of orbital reconstruction using porous polyethylene sheet implants was performed, with a mean follow-up period of 32 months (range 15 to 67). All cases were trauma-related injuries. The result was compared with that of published reports of other alloplastic materials with specific emphasis on complication rates. Complication rate following the use of porous polyethylene sheet implants was 6%. This finding was consistent with those of other reports on porous polyethylene sheet implants. A consistent, satisfactory surgical outcome and low complication rate were observed. In the authors' review, the porous polyethylene implants compared favorably in a comparative analysis of other alloplastic materials.

Adolescent↗
PubMed1976

Tissue reaction to middle ear prostheses: in vivo observation (rabbit ear lobe) of polyethylene tube, stainless steel wire and absorbable gelatin sponge used in middle ear surgery.

Over the past ten years, polyethylene tube, stainless steel wire and absorbable gelatin sponge have come to be used in middle ear surgery. A modified Williams' steel chamber with a transparent central area was embedded in a rabbit ear lobe surgically, and cross-sectioned polyethylene tube, stainless steel wire or absorbable gelatin sponge were inserted respectively. The in vivo tissue reaction to each of these installed materials was observed daily microscopically. Finally, in the case of both the cross-sectioned polyethylene tube and the stainless steel wire, the chambers were fixed with 10% formalin solution and the contents stained for histological study. The results were as follows: Absorbable gelatin sponge was absorbed completely by phagocytosis in 62 days. Polyethylene tube was encapsulated by a layer of fibroblasts by day 110 in one case and by day 140 in another case; these findings were confirmed histologically on day 110 and 281. Almost all the surface of the stainless steel wire was encapsulated by a layer consisting of giant cells, on which a dense fibrous layer was superimposed by day 82. It is concluded that polyethylene tube, stainless steel wire, and absorbable gelatin sponge should be well tolerated in middle ear surgery.

Absorption↗
PubMedDate not supplied

Freezing preservation of the mammalian heart explant. III. Tissue dehydration and cryoprotection by polyethylene glycol.

Isolated rat hearts perfused with hyperosmotic Krebs-Henseleit buffer containing 60 mmol/L NaCl lose 10% of their tissue water. Perfusion of the rat hearts with Krebs-Henseleit buffer containing polyethylene glycol 8000 caused a concentration-dependent reduction in tissue water. In a study of the effect of different cryoprotectants on cardiac preservation, isolated rat hearts were flushed with a cardioplegic solution (CP-14), or CP-14 with either 50 mmol/L glycerol (CP-15), or 5% polyethylene glycol (CP-16) and frozen at -1.4 degrees C for 5 hours. Thawed hearts were reperfused in working mode to assess function. There was no recovery in CP-14 hearts. Hearts treated with CP-15 recovered 39.3% +/- 2.9% (mean +/- SEM) of control cardiac output. CP-16 boosted the recovery of cardiac output to 54.4% +/- 5.7% (p less than 0.05 vs CP-15). Glycerol significantly reduced tissue ice content; PEG further decreased the ice content to 31.7% +/- 0.6%, which was distinctively lower than that in CP-14 (44.7% +/- 1.1%) and in CP-15 hearts (34.6% +/- 1.1%). Tissue water content of CP-14 and CP-15 hearts was similar (3.83 and 3.87 gm H2O/gm dry weight). Polyethylene glycol reduced the tissue water content to 3.24 +/- 0.04 gm H2O/gm dry (p less than 0.01 vs CP-14 and CP-15 by ANOVA). Thus both glycerol and polyethylene glycol offered cryoprotection to the heart explant by reducing tissue ice formation. Polyethylene glycol was superior to glycerol by dehydrating myocardial tissue and further minimizing freezing damage.

Animals↗
PubMed2000

MicroStructured Omnifit acetabular components: concerns with locking system complications and excessive polyethylene wear.

BACKGROUND: We began to use cementless MicroStructured Omnifit acetabular components in November 1988. Liner dislodging and excessive polyethylene wear later occurred in some of our patients. This finding prompted us to review our experience with the use of such modular acetabular components. METHODS: A total of 887 hips in 672 patients, which had been fitted with cementless MicroStructured Omnifit acetabular components, were evaluated for locking system complications using radiographic examinations. Of the cases, 240 hips which had received a 26-mm femoral head (group 1) and 110 hips which had received a 32-mm femoral head (group 2) were compared using a digitiser to determine the influence of femoral head size on polyethylene wear. RESULTS: There were two types of radiographic signs of locking system complications in 7 hips, at a mean time of 2.9 years after implantation. The incidence of liner locking system complications using this modular acetabular component was 0.8%. The mean liner wear rate per year was 0.15 mm in group 1 and 0.20 mm in group 2 (p <0.005). The initial polyethylene thickness ranged from 5.9 to 13.6 mm in group 1, compared with 3.9 to 10.6 mm in group 2 (p < 0.005). CONCLUSION: A patient who has received a total hip arthroplasty that includes a MicroStructured Omnifit acetabular component should be monitored frequently for radiographic signs of locking system complications. In this study, the mean liner wear rate was significantly higher in group 2. Inadequate polyethylene thickness in this group was implicated as the major cause of excessive polyethylene wear.

Adolescent↗
PubMed2005

Surface-gradient cross-linked polyethylene acetabular cups: oxidation resistance and wear against smooth and rough femoral balls.

Two methods were developed and evaluated for cross-linking the bearing surface of a polyethylene acetabular cup to a limited depth, in order to improve its resistance to wear without degrading the mechanical properties of the bulk of the component. In the first method, low-energy electron beams were used to cross-link only the bearing surface of the cups to a maximum depth of about 2 mm. The cups then were annealed at 100 degrees C in vacuum for 3 or 6 days to reduce the residual free radicals, and the resultant resistance to oxidation was compared by artificially aging the cups at 80 degrees C in air. Chemically cross-linked surface layers were produced by coating the bearing surfaces of the cups with a thin layer of polyethylene powder mixed with 1% weight peroxide, and compressing them at 6.9 MPa (1000 psi) and 170 degrees C. This resulted in a cross-linked surface layer that extended about 3 mm deep, with a gradual transition to conventional (noncross-linked) polyethylene in the bulk of the implant. In hip simulator wear tests with highly polished (implant quality) femoral balls, both types of surface cross-linking were found to improve markedly the wear resistance of the acetabular cups. In tests with roughened femoral balls, the wear rates were much higher and were comparable to those obtained with similarly roughened balls against noncross-linked polyethylene cups in a previous study, indicating that the full benefit of cross-linking may not be realized under conditions of severe third-body abrasion. Nevertheless, these results show a promising approach for optimizing the wear resistance and the bulk mechanical properties of polyethylene components in total joint arthroplasty.

Acetabulum↗