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[Histochemical and ultrastructure study of bile cast in liver transplantation patients].

OBJECTIVE: To investigate the histological components and solubility of the bile-cast, and to study the pathological course of bile cast formation. METHODS: HE staining, bilirubin staining (Gmelin reaction), Masson's staining, alcian blue staining and fibrin staining (weigert's) were performed on the formalin-fixed paraffin-embedded section of the bile cast. Ultrastructure was examined under the scanning electron microscope. Solubility test was also conducted using chymotrypsin, heparin, trypsin solution, HCl and NaOH solution to dissolve the bile-cast. RESULTS: The major components of the bile-cast were bilirubin crystals and collagen fibers. Between the mass of collagen fibers there was certain blood vessel structure. Necrosis bile duct structure was not found in the cast. Under the scanning electron microscope, four kinds of crystal morphologies were viewed. There were some mucoid mass and necrosis defluvium epithelial cells in the bile cast. Solubility test showed that the bile cast could be partial dissolved in NaOH solution (pH = 12.5). No dissolution was found in HCl solution (pH = 5.0), chymotrypsin solution, heparin and trypsin solution. CONCLUSIONS: Collagen fibers work as framework in the bile cast with bilirubin crystal filling between the framework. The emergence of fibroblast and blood vessels indicated the formation of bile cast might be the course of exudation and organization due to bile duct epithelium damage. Bile cast could be partially dissolved in alkaline solution, but could not be dissolved in acid solution, or in chymotrypsin, heparin and trypsin solutions.

Bile Duct Diseases↗

Modeling the surface contamination of dental titanium investment castings.

OBJECTIVE: The objective of this study was to develop a computational tool for assisting the design of titanium dental castings with minimal defects and to compare computational simulations with casting experiments. METHODS: Modeling. An in-house cellular-automata solidification and finite-difference diffusion program was coupled with a commercial casting program and applied to (a) simple geometric wedge models and (b) a 3D-laser scan of a molar crown casting. Experimental. Wedges and molar crowns were hand-waxed and investment cast in commercial purity grade 1 (CP-1) titanium by a commercial dental laboratory. The castings were sectioned and analyzed using light and scanning electron microscopy, X-ray microanalysis, and microhardness testing. RESULTS: In the wedge sample, contamination with impurities (Al, Si), including intermetallic precipitates, was found to extend to a depth ranging from 30 to 120 microm depending on the section thickness and hence the local cooling rate. Microstructural and mechanical (hardness) effects were found to a depth ranging from 80 to 250 microm. The coupled micro/macro model predictions showed reasonable agreement for the pattern of contamination. SIGNIFICANCE: Dental and medical applications demand close dimensional tolerance and freedom from surface impurities and structural flaws in castings having unique shapes. The ability to predict the structural, mechanical, and chemical changes resulting from the casting process will help to design the casting and post-casting processes to minimize these problems.

Aluminum↗

Modeling the investment casting of a titanium crown.

OBJECTIVE: The objective of this study was to apply computational modeling tools to assist in the design of titanium dental castings. The tools developed should incorporate state-of-the-art micromodels to predict the depth to which the mechanical properties of the crown are affected by contamination from the mold. The model should also be validated by comparison of macro- and micro-defects found in a typical investment cast titanium tooth crown. METHODS: Crowns were hand-waxed and investment cast in commercial purity grade 1 (CP-1) titanium by a commercial dental laboratory. The castings were analyzed using X-ray microtomography (XMT). Following sectioning, analysis continued with optical and scanning electron microscopy, and microhardness testing. An in-house cellular-automata solidification and finite-difference diffusion program was coupled with a commercial casting program to model the investment casting process. A three-dimensional (3D) digital image generated by X-ray tomography was used to generate an accurate geometric representation of a molar crown casting. Previously reported work was significantly expanded upon by including transport of dissolved oxygen and impurity sources upon the arbitrarily shaped surface of the crown, and improved coupling of micro- and macro-scale simulations. RESULTS: Macroscale modeling was found to be sufficient to accurately predict the location of the large internal porosity. These are shrinkage pores located in the thick sections of the cusp. The model was used to determine the influence of sprue design on the size and location of these pores. Combining microscale with macroscale modeling allowed the microstructure and depth of contamination to be predicted qualitatively. This combined model predicted a surprising result--the dissolution of silicon from the mold into the molten titanium is sufficient to depress the freezing point of the liquid metal such that the crown solidifies the subsurface. Solidification then progresses inwards and back out to the surface through the silicon-enriched near-surface layer. The microstructure and compositional analysis of the near-surface region are consistent with this prediction. SIGNIFICANCE: A multiscale model was developed and validated, which can be used to design CP-Ti dental castings to minimize both macro- and micro-defects, including shrinkage porosity, grain size and the extent of surface contamination due to reaction with the mold material. The model predicted the surprising result that the extent of Si contamination from the mold was sufficient to suppress the liquidus temperature to the extent that the surface (to a depth of approximately 100 microm) of the casting solidifies after the bulk. This significantly increases the oxygen pickup, thereby increasing the depth of formation of alpha casing. The trend towards mold materials with reduced Si in order to produce easier-to-finish titanium castings is a correct approach.

Chemical Phenomena↗

Effect of casting technique on surface roughness and consequent mass loss after polishing of NiCr and CoCr base metal alloys: a comparative study with titanium.

STATEMENT OF PROBLEM: Surface roughness of cast metal frameworks may lead to difficulties in finishing or polishing procedures and weaken the framework. PURPOSE: The aim of this study was to assess the surface roughness of 2 base metal alloys, submitted to different casting techniques, to determine the influence of surface roughness on loss of mass after polishing compared to commercially pure titanium castings. MATERIAL AND METHODS: Forty disk-shaped wax patterns (8 x 2 mm) were randomly assigned to 5 groups (n=8): (1) CoCr alloy (Wironit), acetylene-oxygen flame casting (WFC), (2) NiCr alloy (Verabond II), acetylene-oxygen flame casting (VFC), (3) CoCr alloy, vacuum casting (WVC), (4) NiCr alloy, vacuum casting (VVC), and (5) commercially pure Ti alloy (Ti) melted by electric arc in argon gas atmosphere. WFC and VFC served as controls. Both NiCr and CoCr alloys were invested in phosphate-bonded investment (Termocast). Ti was invested in ammonium dihydrogen phosphate (Rematitam Plus). The wax patterns and casting techniques were standardized. All specimens were cleaned with airborne-particle abrasion (aluminum oxide). Surface roughness (Ra) was assessed using a surface-test analyzer at 3 different sites. To evaluate the loss of mass, the specimens were weighed on a precision balance, then polished with 150-600 grain sandpaper until clinically acceptable (minimum roughness of 0.09 microm). The specimens were then reweighed. A 1-way analysis of variance (ANOVA) and Tukey HSD test (alpha=.05) were performed. RESULTS: Statistical analysis showed that VVC and WVC had significantly (P=.0050; P=.0057) smoother surfaces (2.43 +/- 0.53 and 2.23 +/- 0.49, respectively) than VFC and WFC (2.99 +/- 0.44 and 2.83 +/- 0.61, respectively), but were not significantly different from Ti (2.49 +/- 0.62). The loss of mass (in %) was not significantly different for any group (3.18 +/- 0.72, 3.14 +/- 0.93, 3.36 +/- 1.05%, and 4.14 +/- 1.28% for VVC, WVC, VFC, and WFC, respectively). The mass loss of Ti was 4.32 +/- 1.16. CONCLUSION: Within the limitations of this study, the base metal alloys submitted to vacuum casting showed decreased surface roughness, similar to that of titanium, compared to base metal alloys submitted to acetylene-oxygen flame casting. There were no significant differences in loss of mass after polishing for all tested specimens.

Air Abrasion, Dental↗

Marginal gap of crowns made with a phosphate-bonded investment and accelerated casting method.

STATEMENT OF PROBLEM: Numerous materials and methods have been used for complete crown fabrication. Conventional investing and casting procedures for phosphate-bonded investments require a 2- to 4-hour process before completion. Accelerated laboratory techniques have been used, but may not result in castings with equal marginal accuracy. PURPOSE: This study measured the marginal gap and determined the clinical acceptability of single castings invested in a phosphate-bonded investment with the use of conventional and accelerated methods. MATERIAL AND METHODS: Forty-four individual stone casts were poured from impressions made from a master die. Conventional and accelerated methods of investing and casting were followed in the fabrication of 44 single-unit castings. Twenty-two casts were used in each of the 2 groups. Each casting and its respective stone die were examined with a microscope at 4 predetermined sites. Perpendicular and 25-degree tilted measurements of marginal gap were documented for each. Evidence of marginal gap was then evaluated by t test. RESULTS: Measurements recorded on the perpendicular and on a 25-degree tilt showed no statistically significant difference between conventional and accelerated groups. All gap measurements except one were within the range of clinical acceptability. The measurements revealed that conventional and accelerated perpendicular gap means were 13.2 and 13.6 microm, respectively, and the average tilted gap means were 31.6 and 32.2 microm, respectively. CONCLUSIONS: A phosphate-bonded investment (Ceramigold) selected for an accelerated casting technique produced single castings within 30 minutes with marginal gaps comparable to those found that used conventional methods.

Crowns↗

Titanium casting into phosphate bonded investment with zirconite.

OBJECTIVE: Reaction layer structure of the titanium castings surface was investigated when a new centrifuge-vacuum-pressure cast titanium machine and a zirconite inner investment was used. METHODS: The micro-hardness of titanium castings was measured using a Knoop's hardness tester. The structure of reaction layers and the distribution of elements on the surfaces of titanium castings were analysed by SEM and EDS, respectively, when zirconite was used as the inner investment for cast titanium. RESULTS: Knoop's micro-hardness at distances of 50 and 75 microm from the titanium casting surfaces made directly in phosphate investment molds had significantly harder surfaces than those made in zirconite coating molds. The thickness of the reaction layer on the surface of titanium castings was <35 microm with zirconite coating and was >50 microm without zirconite coating. The structure of reaction layer was divided into four layers from the outer surface to the inner including: sintering layer, alpha-Case, Si-rich layer, acicular crystal structure. The distribution of elements was different on each layer. SIGNIFICANCE: The thickness of the cast titanium reaction layer was reduced when the wax patterns were coated with zirconite. The surface of the titanium castings was smooth and without cracks, and the investment on the surface of titanium castings was easily removed.

Dental Casting Investment↗

Casting titanium partial denture frameworks: a radiographic evaluation.

STATEMENT OF PROBLEM: Titanium is the most biocompatible metal available for dental castings. However, there is some concern about the castability of titanium used on a daily basis. PURPOSE: A radiographic evaluation of titanium partial denture frameworks was undertaken to ascertain whether these castings were technically acceptable for clinical use. MATERIAL AND METHODS: Three hundred Grade II titanium removable partial denture frameworks were cast in a Titec 205M casting machine. All materials were used as directed by the manufacturer, and all castings were made by an experienced titanium specialist. Each casting was evaluated by radiograph. Based on the number, location, and size of argon inclusions, the frameworks were rated as follows: technically acceptable for clinical use as cast; technically acceptable after laser welding modifications; or unacceptable as cast, with remake necessary. RESULTS: Of the 300 titanium frameworks cast, 97% were rated technically acceptable for clinical use in terms of castability. SUMMARY: Within the limitations of this radiographic evaluation, it was determined that the castability of titanium was such that technically acceptable castings could be made on a daily basis.

Argon↗

Full-arch implant framework casting accuracy: preliminary in vitro observation for in vivo testing.

PURPOSE: Conventional techniques for implant metal framework fabrication produce error of a magnitude that is inconsistent with the passive-fit requirement for osseointegrated implants. To understand the correlation between prosthesis fit and the implant-tissue response, evaluation of the interface tissue reactions to customary levels of fit is required. The purpose of this study is to determine the accuracy of torch casting full arch frameworks using a high palladium alloy and a ringless phosphate-bonded investment technique. MATERIALS AND METHODS: Three different variables were considered relative to casting accuracy effect. The first variable, completeness of mold-fill, compared cast specimens where the entire sprue system was filled as part of the casting and cast specimens without the sprue system filled. The second variable, phosphate-bonded investment special liquid concentrations, compared groups of castings produced from 0%, 12%, 25%, and 50% special liquid. The third variable, investment mold shape, compared casting produced from a conventional ringless mold shape with a modified ringless mold shape where the investment in the same horizontal plane as the pattern was equal in thickness at the internal and external surfaces. Horizontal and vertical distances on the wax pattern and resulting framework were measured using a machinists microscope to determine casting error. Combined vertical and horizontal error was used for comparison between groups (one-way analysis of variance). RESULTS: No significant differences existed among the three groups compared (P > 0.05). The mean error comparison between the complete and incomplete mold-fill groups showed no statistical difference, while the incomplete fill group was found to be more porous. The mean error of all groups (0.130 mm) exceeded the recommended level of fit needed to satisfy the passive fit requirement by more than 10-fold. CONCLUSIONS: These results verify clinical observation and suggest that the use of conventional lost wax casting technique to cast one-piece full arch implant frameworks is both imprecise and inaccurate as judged against the passive fit requirement. The consequences of screw-fastening misfitting prostheses to osseointegrated implants is currently under investigation.

Analysis of Variance↗

Microhardness of Ni-Cr alloys under different casting conditions.

This study evaluated the microhardness of Ni-Cr alloys used in fixed prosthodontics after casting under different conditions. The casting conditions were: (1-flame/air torch) flame made of a gas/oxygen mixture and centrifugal casting machine in a non-controlled casting environment; (2-induction/argon) electromagnetic induction in an environment controlled with argon; (3-induction/vacuum) electromagnetic induction in a vacuum environment; (4-induction/air) electromagnetic induction in a non-controlled casting environment. The 3 alloys used were Ni-Cr-Mo-Ti, Ni-Cr-Mo-Be, and Ni-Cr-Mo-Nb. Four castings with 5 cylindrical, 15 mm-long specimens (diameter: 1.6 mm) in each casting ring were prepared. After casting, the specimens were embedded in resin and polished for Vickers microhardness (VH) measurements in a Shimadzu HMV-2 (1,000 g for 10 s). A total of 5 indentations were done for each ring, one in each specimen. The data was subjected to two-way ANOVA and Tukey's multiple comparison tests (alpha = 0.05). The VH values of Ni-Cr-Mo-Ti (422 +/- 7.8) were statistically higher (p < 0.05) than those of Ni-Cr-Mo-Nb (415 +/- 7.6). The lowest VH values were found for Ni-Cr-Mo-Be (359 +/- 10.7). The VH values obtained in the conditions induction/argon and induction/vacuum were similar (p > 0.05) and lower than the values obtained in the conditions induction/air and flame/air torch (p < 0.05). The VH values in the conditions induction/air and flame/air were similar (p > 0.05). The microhardness of the alloys is influenced by their composition and casting method. The hardness of the Ni-Cr alloys was higher when they were cast with the induction/air and flame/air torch methods.

Chromium Alloys↗

[A study on the outer shape of full cast crown. 1. Au-Pd-Ag alloy].

Recently, as the result of much research, cast crowns with a very accurate fit are being produced, and even on the clinical level satisfactory results have been achieved. Few reports, however, have been made on the outer shapes of full cast crowns and no clear results have been obtained in this field of research. In a previous report a newly developed apparatus and method were introduced by means of which the outer shapes of wax patterns and the casting made from them can be compared and evaluated, and the apparatus and method were shown to be very accurate. In the present study, the difference in the shapes of wax patterns and castings made from them was investigated using 12% Au-Pd-Ag alloy, the alloy used for restorations as stipulated by the National Health Insurance. Also, dry and wet asbestos was used to see if this affected the shape of the castings. The results are given below: 1. When day asbestos was used, the casting were the same size as the wax patterns at the marginal areas but became smaller towards the occlusal surface. The upper surface of the castings were lower than the wax patterns, being much closer to the occlusal surface itself. 2. When the asbestos was immersed in water before using it, the diameter of the casting above the marginal area was even smaller but at the occlusal surface the height of the casting was almost the same as the wax pattern. 3. It appears that better results may be obtained by using dry asbestos because of the possibility of reducing the space between the cast crown and occlusal surface of the tooth.

Asbestos↗

An investigation of the use of chromium, platinum and gold coating for scanning electron microscopy of casts of lymphoid tissues.

Resin casts replicate the internal structure of organs and provide a three-dimensional representation of the arrangement of vessels and intercellular spaces. Casting media are insulators and must be coated with a conductor to prevent sample charging and to allow the adequate production of secondary electrons from the specimen to generate sufficient signal to form a clear image. Visualization of surface structures depends largely on the metal coating. The use of gold or platinum, deposited on Mercox casts of lymphoid tissues using plasma-magnetron sputtering, and of chromium coating of casts by Penning ion-beam coating, was investigated. Casts were examined using a field emission scanning electron microscope at 3-3.5 kV. Thick coatings of gold were necessary to reduce cast charging but they obscured fine structural information. Charging effects were less pronounced when casts were coated with platinum, but charge lines were present at slow scan rates. The dimensions of cast impressions for both platinum and chromium coatings were similar to those described in fixed tissues. Negligible charging and maximal cast thermal stability and structural information was obtained from casts which were tumbled during chromium coating.

Animals↗

Effect of pressure of helium, argon, krypton, and xenon on the porosity, microstructure, and mechanical properties of commercially pure titanium castings.

STATEMENT OF PROBLEM: Porosity is a frequently observed casting defect in dental titanium alloys. PURPOSE: This study evaluated the effect of pressure of helium, argon, krypton, and xenon on the porosity, microstructure, and mechanical properties of commercially pure titanium (cp Ti) castings. MATERIAL AND METHODS: Eight groups (A-H) of 16 rectangular wax patterns each (30 mm in length, 3 mm in width, and 1 mm in depth) were prepared. The wax patterns were invested with a magnesia-based material and cast with cp Ti (grade II). Groups A, C, E, and G were cast under a pressure of 1 atm, and groups B, D, F, and H were cast under a pressure of 0.5 atm of He, Ar, Kr, and Xe, respectively. The extent of the porosity of the cast specimens was determined radiographically and quantified by image analysis. Three specimens of each group and 3 cylinders of the as-received cp Ti used as a reference were embedded in resin and studied metallographically after grinding, polishing, and chemical etching. These surfaces were used for determination of the Vickers hardness (VHN) as well. Eight specimens from each group were fractured in the tensile mode, and the 0.2% yield strength, fracture stress, and percentage elongation were calculated. Porosity was analyzed with 2-way ANOVA and the Newman-Keuls multiple range test. VHN measurements and tensile properties for specimen groups were compared with 1-way ANOVA and the Newman-Keuls multiple range test (95% significance level). RESULTS: The porosity levels per group were (%): A = 5.50 +/- 4.34, B = 0.77 +/- 1.27, C = 2.44 +/- 3.68, D = 0.06 +/- 0.12, E-H = 0. Two-way ANOVA showed that there was no detectable interaction (P<.05) between gas type and applied pressure. Metallographic examination revealed no differences in microstructure among the groups studied. A finer grain size was observed in all cast groups compared with the original cp Ti. The VHN of the as-received cp Ti was significantly greater than all the cast groups tested. Groups cast under He showed the highest VHN, yield strength, and fracture stress. No significant differences were found in percentage elongation values among the groups. CONCLUSION: Porosity and mechanical properties of cp Ti castings are dependent on the gas type and pressure, whereas the microstructure remains unaffected.

Analysis of Variance↗

Evaluation of the accuracy of solid implant casts.

PURPOSE: Materials used to fabricate the most dimensionally accurate implant casts have not been identified experimentally. The purpose of this investigation was to examine the dimensional accuracy of implant casts fabricated with different materials. Measurements of linear horizontal dimensional change and strain produced on a master framework were evaluated and correlated. MATERIALS AND METHODS: A master framework was fabricated to fit an aluminum five-implant model. Forty polyether implant impressions of the aluminium model were randomly grouped and poured in either Vel-mix, Die Keen, Resin Rock, or Low Fusing Alloy. A digital veneer caliper was used to measure linear distance between the most distal abutments on each of the experimental implant casts and the master model. In addition, strain values were recorded from strain gauges bonded in the mesiodistal axis of the framework, which was secured by prosthetic retaining screws torqued to 10 Ncm. RESULTS: A one-way ANOVA showed a significant difference among the four die materials in dimensional change of the experimental casts (p = .0001). A post-hoc Duncan's multiple-range test (p < .05) showed that casts fabricated with Low Fusing Alloy had the least linear dimensional change from the master cast, but the material exhibited the greatest dimensional variability. A MANOVA (Wilks' Lambda) showed significant differences in strain on the framework based upon die material (p = .015). A post-hoc Duncan's multiple-range test (p < .05) showed that Resin Rock casts induced significantly less strain on the framework than the other materials. Negligible correlation was found between the linear horizontal dimensional change and the total absolute strain on the framework. CONCLUSION: Experimental implant casts made of Resin Rock minimized strain on the master framework and decreased the amount of framework distortion on casts of this material. Low Fusing Alloy yielded accurate casts, but highly variable linear dimensional changes in the horizontal dimension may preclude its clinical benefit.

Analysis of Variance↗

Effect of pressure difference on the quality of titanium casting.

In casting titanium using a two-compartment casting machine, Herø et al. (1993) reported that the pressure difference between the melting chamber and the mold chamber affected the soundness of the castings. This study tested the hypothesis that differences in pressure produce castings with various amounts of porosity and different mechanical properties values. Plastic dumbbell-shaped patterns were invested with an alumina-based, phosphate-bonded investment material. Both chambers of the casting machine were evacuated to 6 x 10(-2) torr; the argon pressure difference was then adjusted to either 50, 150, 300, or 450 torr. The porosity of the cast specimens was determined by x-ray radiography and quantitative image analysis. Tensile strength and elongation were measured by means of a universal testing machine at a strain rate of 1.7 x 10(-4)/s. The fractured surfaces were examined by SEM. Changes in Vickers hardness with depth from the cast surface were measured on polished cross-sections of the specimens. Raising the argon pressure difference to 300 and 450 torr caused a significant increase in internal porosity and a resultant decrease in the engineering tensile strength and elongation. The highest tensile strength (approximately 540 MPa), elongation (approximately 10%), bulk hardness (HV50g 209), and lowest porosity level (approximately 0.8%) occurred in the specimens cast at 150 torr. Turbulence of the metal during casting was thought to be responsible for the increase in porosity levels with the increase in argon pressure difference. By choosing an argon pressure difference (around 150 torr) suitable for this geometry, we could produce castings which have adequate mechanical properties and low porosity levels.

Analysis of Variance↗

In vitro comparison of transfixation and standard full-limb casts for prevention of displacement of a mid-diaphyseal third metacarpal osteotomy site in horses.

OBJECTIVE: To compare transfixation and standard full-limb casts for prevention of in vitro displacement of a mid-diaphyseal third metacarpal osteotomy site in horses. SAMPLE POPULATION: 6 forelimbs from 6 horses euthanatized for reasons not related to the musculoskeletal system. PROCEDURE: A 30 degrees osteotomy was performed in the mid-diaphysis of the third metacarpal bone. Two 4.5-mm cortical bone screws were placed across the osteotomy site to maintain alignment during casting. Two 6.35-mm Steinmann pins were placed from a lateral-to-medial direction in the distal aspect of the radius. A full-limb cast that incorporated the pins was applied. An extensometer was positioned in the osteotomy site through a window placed in the dorsal aspect of the cast, and after removal of the screws, displacement was recorded while the limb was axially loaded to 5,340 N (1,200 lb). Pins were removed, and the standard full-limb cast was tested in a similar fashion. RESULTS: The transfixation cast significantly reduced displacement across the osteotomy site at 445 N (100 lb), 1,112 N (250 lb), 2,224 N (500 lb), and 4,448 N (1,000 lb), compared with the standard cast. CONCLUSION AND CLINICAL RELEVANCE: A full-limb transfixation cast provides significantly greater resistance than a standard full-limb cast against axial collapse of a mid-diaphyseal third metacarpal osteotomy site when the bone is placed under axial compression. Placement of full-limb transfixation casts should be considered for the management of unstable fractures of the third metacarpal bone in horses.

Animals↗

Biomechanical assessment of gait in below-knee walking casts.

The introduction of modern synthetic casting bandages for splinting of fractures and soft tissue injuries has allowed the development of new casting techniques. Casts can be constructed with a greater degree of function so that controlled motion and stabilisation can be provided within the same cast. This study has shown that a very efficient gait can be achieved with modern synthetic bandages, if they are correctly applied. The authors have compared the gait of volunteer subjects fitted respectively with below-knee walking casts constructed from a rigid glass fibre bandage and a flexible glass fibre bandage which is reinforced. These casts were wrapped so that minimal amounts of bandage were used whilst appropriate strength and stiffness was provided. The temporal and spatial factors of cast gait were not statistically different from normal gait. The cast gait was found to be slightly more asymmetrical (dominant versus non-dominant leg) when a cast was worn and there was also a greater Physiological Cost Index (PCI). The flexible bandage has some advantages compared with the rigid bandage as normal footwear can be worn, the casts are more comfortable and they could be removed with shears, obviating the need for a power saw.

Adult↗

Effect of casting methods on castability of pure titanium.

Two types of patterns were tested for castability: 1) polyester mesh pattern (20mm x 22mm with 100 open squares) and 2) 20mm x 20mm wax plates 1.0 and 1.5 mm in thickness. These materials were invested using a pre-arranged commercial phosphate-bonded investment for titanium. Three different types of casting machines were selected: 1) a pressure-type casting machine with separate melting and casting chambers, 2) a pressure-type casting machine with one chamber and 3) a centrifugal-type casting machine at 3000 rpm. Pure titanium (> 99.5%) was cast into the molds at a mold temperature of 100 degrees C. The castability of mesh pattern was evaluated in terms of the number of cast segment, and the cast plate was evaluated using X-ray transparent images by a digital imaging technique. The centrifugal casting method showed the best castability among these three casting methods.

Dental Casting Technique↗

Cast-saw burns: comparison of technique versus material versus saws.

Inadvertent cast-saw burns are attributable to inadequately padded casts, improper technique, or uncooperative patients. Cast-saw blade temperatures recorded while splitting plaster and fiberglass casts are elevated to a degree that would increase the risk of a second- or third-degree burn. Using standardized plaster and fiberglass cast models, this study attempted to determine whether the elevated temperature was a product of the saw, blade design, blade material, technique of cast removal, or casting materials. The results demonstrated that cast-saw blades manufactured with stainless steel are poorly suited for a device that uses friction to separate a cast. Modifications to the technique and varying the cast-saw models did not reduce the blade temperature consistently to <120-130 degrees F during normal operations.

Burns↗