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Accumulation of chromium (VI) from aqueous solutions using water lilies (Nymphaea spontanea).

This study describes an investigation using tropical water lilies (Nymphaea spontanea) to remove hexavalent chromium from aqueous solutions and electroplating waste. The results show that water lilies are capable of accumulating substantial amount of Cr(VI), up to 2.119 mg g(-1) from a 10 mg l(-1) solution. The roots of the plant accumulated the highest amount of Cr(VI) followed by leaves and petioles, indicating that roots play an important role in the bioremediation process. The maturity of the plant exerts a great effect on the removal and accumulation of Cr(VI). Plants of 9 weeks old accumulated the most Cr(VI) followed by those of 6 and 3 weeks old. The results also show that removal of Cr(VI) by water lilies is more efficient when the metal is present singly than in the presence of Cu(II) or in waste solution. This may be largely associated with more pronounced phytotoxicity effect on the biochemical changes in the plants and saturation of binding sites. Significant toxicity effect on the plant was evident as shown in the reduction of chlorophyll, protein and sugar contents in plants exposed to Cr(VI) in this investigation.

Biodegradation, Environmental↗

Solid phase extraction of chromium(VI) from aqueous solutions by adsorption of its ion-association complex with cetyltrimethylammoniumbromide on an alumina column.

A simple approach has been developed for the solid phase extraction of chromium(VI) based on the adsorption of its ion-association complex with cetyltrimethylammoniumbromide (CTABr) on an alumina column. The effect of various parameters such as acidity, stability of the column, sample volume, effect of diverse ions, etc. have been studied in detail. The adsorbed complex could be eluted using sodium hydroxide and the concentration of chromium has been established using visible spectrophotometry after complexation with diphenyl carbazide. The calibration graph was linear in the range 0-0.5 microg mL(-1) chromium(VI) with a detection limit of 5 microg L(-1). A highest preconcentration factor of 25 could be obtained for 250 mL sample volume. The data from the column studies were also studied using the Thomas model of adsorption. The experimental results obtained were correlated with the proposed model of adsorption. The Thomas rate constant k was found to be 0.0025 L/min mg and the maximum adsorption capacity q(o) was found to be 0.36 mgCr/g alumina at an initial chromium(VI) concentration of 1 mg L(-1). The validity of the method has been checked by applying it to study the recovery of chromium in spiked water samples and electroplating wastewater.

Adsorption↗

Effects of ultrasonic irradiation on the properties of coatings obtained by electroless plating and electro plating.

This paper deals with the effects of ultrasonic irradiation on electroless copper coating i.e. metallic deposition on non-conductive substrates and on electroplating on metallic substrates. Ultrasonic irradiation was both applied during activation (surface preparation for the electroless coating) and during plating steps in both cases. Several parameters were monitored, such as plating rates, practical adhesion, hardness, internal stress versus varying acoustic powers and frequencies. Optimum conditions for irradiation time, frequency and power were determined for each step. It appears clearly that ultrasound use affects deposit properties. Then, changes in the coating mechanisms can be discussed, and several parameters will be explored in this paper, to explain enhancement of deposit properties: increase in catalyst specific area, stirring dependence, surface energy evolution, dihydrogen desorption, structure of coating.

Adsorption↗

Determination of the accuracy of three die systems.

This article reports the findings of two interrelated projects that measured the accuracy of electroplated, epoxy resin, and polyurethane die materials against a master tooth, using the Michigan Computer Graphics Coordinate Measuring System (MCGCMS). In the first phase, on occlusal die morphology, replications of a master tooth were used to validate the MCGCMS reliability. Eighteen total data sets derived from three silver-plated dies and three epoxy resin dies were then compared with a representative data set of the master tooth. The mean differences for all silver-plated die and epoxy die measurements against the master ranged from -42 to -49 and -46 to -230 microns/mm2, respectively. In the second phase, two epoxy die materials and a polyurethane system were compared with a master tooth in an identical manner. In paired comparisons to the master tooth, mean differences for Epoxydent material, epoxy resin, and polyurethane dies ranged from -147 to -153, -149 to -230, and -56 to -168 microns/mm2, respectively. A Student t test using a CLR ANOVA was performed between the master tooth and the five die systems. A significant difference was revealed between the enamel-silver difference and the enamel-Epoxydent difference data at the 95% confidence level. A significant difference also occurred between enamel-silver and enamel-epoxy resin. It was concluded that silver-plated dies are acceptable replicas of a master tooth. Epoxydent and epoxy resin dies did not provide reliable replications when compared with the silver-plated dies. Epoxy and polyurethane replications, although reported as accurate, were inconclusive.

Analysis of Variance↗

Electrodeposition of radioactive rhenium onto stents to prevent restenosis.

Radioactive stents are currently being evaluated for preventing restenosis. A major difficulty to overcome is the need to load any pre-manufactured stents with defined amounts of radioactivity at the time of use. Using stents that are preloaded by the manufacturer is not ideal because the stent length usually differs from the length needed for a specific lesion and the amounts of radioactivity varies widely due to ongoing decay of the source. Thus, we have developed a novel method that allows any currently used stainless steel or tantalum stent to be coated with radioactive rhenium. The method involves placing the stent in a series of rinsing and electroplating solutions, one containing radioactive rhenium (186Re, 188Re, or both). The overall processing time is 15 min and the procedure may be conveniently applied just prior to the stent insertion. The plated stent contains radioactive rhenium in a 1.2 microm-thick cobalt layer, with an outer 2 microm layer of gold. The gold layer gives the radioactive stent excellent radiochemical stability, good bending and biocompatibility properties, and improves stent visibility during fluoroscopy.

Angioplasty, Balloon, Coronary↗

Improving orthodontic bonding to gold alloy.

Flat tabs of cast gold alloy (n = 156) were subjected to either of three surface treatments: (1) roughening with diamond bur, (2) aluminum oxide sandblasting, and (3) sandblasting plus tin electroplating. Mandibular incisor edgewise brackets were bonded with Concise (BIS-GMA resin) (Unitek, Monrovia, Calif.) or Superbond C&B (4-META metal bonding resin) (Sun Medical Co. Ltd., Kyoto, Japan), or with Concise after application of an intermediate resin. All-Bond 2 Primers A and B (Bisco Dental Products, Itasca, Ill.), or B alone. All specimens were stored in water at 37 degrees C for 24 hours, and 60 were then thermocycled 1,000 times from 5 degrees C to 55 degrees C and back. The tensile bond strength testing was performed in a Lloyd 1,000R machine (Fareham, Hants, England). Alignment and uniform loading during testing were secured by engaging a hook in a circular ring soldered onto the bracket slot before bonding. Similar control brackets (n = 24) were bonded with Concise to extracted human premolars and lower incisors according to a routine procedure. Bond failure sites were classified by a modified ARI system. The results showed that sandblasting produced significantly stronger bonds to gold alloy than roughening with diamond bur. Superbond C&B provided significantly stronger bonds to gold alloy than Concise. There were generally insignificant differences in bond strengths between the water stored and the thermocycled specimens. Bond failures of Concise to sandblasted plus tin-plated gold alloy invariably occurred at the gold/adhesive interface, whereas those of Superbond C&B occurred within the adhesive or in the adhesive/bracket interface.(ABSTRACT TRUNCATED AT 250 WORDS)

Analysis of Variance↗

Boron-doped diamond microdisc arrays: electrochemical characterisation and their use as a substrate for the production of microelectrode arrays of diverse metals (Ag, Au, Cu)via electrodeposition.

A novel boron-doped diamond (BDD) microelectrode array is characterised with electrochemical and atomic force microscopic techniques. The array consists of 40 micron-diameter sized BDD discs which are separated by 250 microns from their nearest neighbour in a hexagonal arrangement. The conducting discs can be electroplated to produce arrays of copper, silver or gold for analytical purposes in addition to operating as an array of BDD-microelectrodes. Proof-of-concept is shown for four separate examples; a gold plated array for arsenic detection, a copper plated array for nitrate analysis, a silver plated array for hydrogen peroxide monitoring and last, cathodic stripping voltammetry for lead at the bare BDD-array.

Arsenic↗

The use of air fuel cell cathodes to remove contaminants from spent chromium plating solutions.

Results from experiments using an impregnation-reduction (I-R) Pt / Nafion membrane electrode assembly (MEA) in an air fuel cell cathode to remove contaminants (Cu(II), Ni(II), and Fe(III)) from spent chromium electroplating baths are presented in this study. A platinum-carbon (Pt-C) / Nafion MEA and a Pb planar cathode were also used for comparison. The average removal rates of Cu(II) and Ni(II) were almost the same (0.39 and 0.40 mM hr(-1) (or 0.117 and 0.12 mmol hr(-1)), respectively) but higher than that of Fe(III) (0.16 mM hr(-1), or 0.048 mmol hr(-1)) in accordance with the Nernst-Planck flux equation. The removal rates for the same cation were independent of the cathode used. The average removal rate of each impurity was approximately proportional to the product of its initial concentration and separator area/anolyte volume ratio using Pb cathodes. Under constant current conditions the system using the Pt-C / Nafion cathode needed the highest cell voltage, about 3 V more than needed for the system with the Pt / Nafion cathode. The cell voltage required using the Pt / Nafion cathode was similar to that using the conventional planar Pb cathode. Analyses of cathode deposits by SEM/EDS and XPS techniques indicated they were minimal on the Pb and Pt / Nafion cathode and more apparent on the Pt-C / Nafion cathode. The primary deposits on the Pb cathode were chromium oxides (e.g., Cr2O3) with minor amount of lead chromate (lead dichromate or lead trichromate) and other chromium solids (Cr black). As expected, the dominant deposit on the lead anode surface was PbO2.

Carcinogens, Environmental↗

Removal of Cu(II)-EDTA complex using TiO2/solar light: the effect of operational parameters and feasibility of solar light application.

The photocatalytic oxidation (PCO) of Cu(II)-ethylene diamine tetra acetic acid (EDTA) was investigated at 38 degrees latitude, using natural sunlight instead of artificial UV light. In order to investigate the optimum conditions for the PCO of Cu(II)-EDTA, the effects of several parameters, such as the type and angle of solar collector, solar light intensity, area of the solar reactor and flow rate, on the removals of Cu(II) and dissolved organic carbon (DOC) were examined with 20 L of 10(-4) M Cu(II)-EDTA at pH 4 in a circulating reactor. The removals (%) of Cu(II) and DOC were favorable with the use of a hemispherical collector, with a 38 degrees tilt angle when flat, on a sunny day, and a solar collector with a high area, in a TiO(2) slurry system. On the basis of these experimental results, PCO with solar light irradiation could be used as a feasible technique in the treatment of Cu(II)-EDTA. In addition, PCO with solar light irradiation is regarded as a potential technique in the treatment of real electroplating wastewater when considering the quite similar removal efficiency of Cu(II)-EDTA, with the subsequent removal of the liberated Cu(2+) by adsorption onto the TiO(2) compared to that of synthetic wastewater.

Adsorption↗

Effect of rise distance on droplets generated from bubble bursting on the surface of chromic acid solutions.

In the processes of chromium electroplating, bursting bubbles are the major sources of chromium droplets that may lead to nasal septum disorders among workers. The gas bubbles form as a result of electrochemical reactions on the surfaces of pieces being plated, rise through the liquid, and then burst into droplets at liquid surfaces. The dimensions of the pieces being plated differ from piece to piece, and therefore the rise distance of the bubbles varies. This study is aimed at evaluating the effect of rise distance on the characteristics of droplets generated from bubbles bursting on the surface of chromic acid solutions by an experimental bubbling system. Two rise distances, 15 and 30 cm, were tested. An aerodynamic particle sizer was used to determine the droplet size distribution over the range of 0.8-30 microm. A Marple personal impactor was employed to collect droplet samples on polyvinyl chloride filters for Cr(VI) analysis. It was found that the Cr(VI) concentrations in droplets increased when the bubble rise distance increased. The result suggests that soluble ions such as Cr(VI) are scavenged by rising bubbles.

Aerosols↗

Pseudo-gunpowder stippling caused by fragmentation of a plated bullet.

In this report we present a case of pseudo-gunpowder stippling caused by fragmentation of a plated bullet. Investigation of the incident revealed absence of an interposed target, no evidence of ricochet, and a normally functioning, undamaged weapon. Electroplated ("plated" or "coated") bullets are relatively uncommon. They look similar to jacketed bullets in that the lead core is covered by a copper-colored jacketlike material. However, the copper-colored plating material is thinner than the typical jacket material. In certain instances, the plating may strip away from the lead core during transit through the barrel of the weapon and can produce injuries that mimic gunpowder stippling. Forensic pathologists are advised to be aware of this phenomenon. Misinterpretation of such wounds could result in improper classification of range of fire or improper conclusions about the presence or absence of an interposed target or ricochet.

Adolescent↗

Occupational dermatosis among chrome platers.

14 (38%) of 37 chrome platers in 17 chrome electroplating factories surveyed had occupational contact dermatitis, chrome ulcers, or both. 7 had chrome ulcers, 6 had contact dermatitis and 1 had both. Another 16 (43%) workers had scars suggestive of previous chrome ulcers. Mucosal irritation was present in 57% of the workers. The most common was throat irritation (49%) followed by nasal irritation (41%). Mucosal irritation was more common in hard chrome platers, while skin ulcers and dermatitis were more common in bright chrome platers. Nasal septum perforation was seen in 1 worker. Skin ulceration appeared to be a more specific sign for occupational dermatosis in chrome platers than dermatitis when the prevalence rates were compared to controls. Of the 7 workers with chrome ulcers, only 1 was allergic to chromate. Of the 6 workers with dermatitis, 2 were allergic to chromate and 1 to nickel. The worker with ulceration and dermatitis was negative to chromate and nickel. Irritant factors are therefore important in the aetiology of contact dermatitis in these chrome platers.

Adolescent↗

Lung cancer mortality in nickel/chromium platers, 1946-95.

OBJECTIVES: To investigate mortality from lung cancer in nickel/chromium platers. METHODS: The mortality experience of a cohort of 1762 chrome workers (812 men, 950 women) from a large electroplating and light engineering plant in the Midlands, United Kingdom, was investigated for the period 1946-95. All subjects were first employed in chrome work at the plant during the period 1946-75, and had at least six months employment in jobs associated with exposure to chromic acid mist (hexavalent chromium). Detailed job histories were abstracted from original company personnel records and individual cumulative durations of employment in three types of chrome work were derived as time dependent variables (chrome bath work, other chrome work, any chrome work). Two analytical approaches were used--indirect standardisation and Poisson regression. RESULTS: Based on mortalities for the general population of England and Wales, male workers with some period of chrome bath work had higher lung cancer mortalities (observed deaths 40, expected deaths 25.41, standardised mortality ratio (SMR) 157, 95% confidence interval (95% CI) 113 to 214, p < 0.01) than did other male chrome workers (observed 9, expected 13.70, SMR 66, 95% CI 30 to 125). Similar findings were shown for female workers (chrome bath workers: observed 15, expected 8.57, SMR 175, 95% CI 98 to 289, p = 0.06; other chrome workers: observed 1, expected 4.37, SMR 23, 95% CI 1 to 127). Poisson regression was used to investigate risks of lung cancer relative to four categories of cumulative duration of chrome bath work and four categories of cumulative duration of other chrome work (none, < 1 y, 1-4 y, > or = 5 y). After adjusting for sex, age, calendar period, year of starting chrome work, period from first chrome work, and employment status (still employed v left employment), there was a significant positive trend (p < 0.05) between duration of chrome bath work and risks of mortality for lung cancer. Relative to a risk of unity for those chrome workers without any period of chrome bath work, risks were 2.83 (95% CI 1.47 to 5.45), 1.61 (95% CI 0.75 to 3.44), and 4.25 (95% CI 1.83 to 9.87) for the second, third, and fourth exposure categories, respectively. Duration of other chrome work was not a useful predictor of risks of lung cancer. Similar findings for both variables were obtained when adjustment was made for sex and age only. Similar findings for both variables were obtained relative to risk of chrome nasal ulceration. CONCLUSIONS: The findings are consistent with the hypothesis that soluble hexavalent chromium compounds are potent human lung carcinogens.

Adult↗

Ni and Ni/Pt filling inside multiwalled carbon nanotubes.

Multiwalled carbon nanotubes are grown by microwave plasma chemical vapor deposition with CH4 and H2 as precursor gases. Ni and Ni/Pt electroplated layers are used as catalysts for the synthesis of the tubes. We observe that a very efficient filling of the tubes takes place with Ni. In some cases Ni/Pt filling is also observed inside the tubes. High-resolution transmission electron microscopy (HRTEM) studies, coupled with energy-dispersive X-ray analyses of the tubes, indicate Ni nanorods with a highly symmetrical cylindrical structure. The diameter of the cylindrical nanorods is on the order of 40 nm, and their length is 660 nm. The nano area diffraction pattern of the nanorods reveals the cubic structure of nickel, and electron diffraction spots corresponding to (111), (200), (220) planes are evident. The lattice constant of Ni measured from the diffraction spots was found to be 0.347 +/- 0.0013 nm. This should be compared with 0.352 nm, the value of "a" in bulk Ni. The decrease in the lattice constant may be due to the strain experienced inside the tubes. Raman spectroscopy shows the typical signature of the tangential breathing mode present in the tubes at 1580 cm-1 that shifts to a new position when the C12 is replaced by 13C. The shift, however, is too small and is difficult to explain on the basis of mass difference. HRTEM experiments indicate the presence of Ni3C in the samples dominantly in the interfacial region.

Crystallization↗

Toxicity assessment of nickel using Aspergillus niger and its removal from an industrial effluent.

Chemical analysis of electroplating effluent revealed the presence of very high concentrations of nickel (393 ppm) in the effluent. Bioassay was carried out to test the toxicity of nickel chloride to Aspergillus niger. In contrast to 50% conidial inhibition at 1.7 mM nickel, hyphal extension was affected even at a lower concentration (0.4 mM), suggesting that hyphae are more sensitive than conidia to nickel. An increase in nickel concentration resulted in a proportionate decrease in the hyphal extension. Nickel (II)-resistant mutants of A. niger M1, M2, and M3, were obtained using direct selection, stepwise adaptation, and ultraviolet mutation techniques. Biosorption of Ni (II) by the mutant M3 was 50% more than that of its parent strain.

Aspergillus niger↗

XPS study on the weakest zone in the adhesion structure between resin containing 4-META and precious metal alloys treated with different surface modification methods.

Three precious metal alloys, Type IV gold alloy, 14 K gold alloy, and silver-based alloy, were treated with different surface modifications including a metal primer (VBATDT) application, a SiOx coating method, high-temperature oxidation, modification method with a liquid Ga-Sn alloy, and tin electroplating. Then thin PMMA films were bonded with a resin containing 4-META. Water durability at the adhesion interface was evaluated after water immersion, followed by thermal cycling used liquid nitrogen. The weakest zone at the interface was investigated using XPS only for the Ag-Pd alloy specimens that had been surface-treated with as-polishing, adhesive primer, and the SiOx coating method, since peeling of the PMMA film on the surface of specimens surface-treated by other methods was not observed. Metal elements were detected from the resin side at the adhesion interface. The chemical states of Cu in the resin before argon ion etching were characterized as metal oxides and/or states of chemical interaction with 4-META, VBATDT, or SiOx.

Acrylic Resins↗

Removal and recovery of heavy metals from wastewaters by supported liquid membranes.

The removal and recovery of Cu, Cr and Zn from plating rinse wastewater using supported liquid membranes (SLM) are investigated. SLMs with specific organic extractants as the liquid membrane carriers in series are able to remove and concentrate heavy metals with very high purity, which is very promising for recycling of heavy metals in the electroplating industry. A technical comparison between the membrane process and the conventional chemical precipitation process was made.

Conservation of Natural Resources↗

Assessment of industrial effluent and its impact on soil and plants.

The present study deals with the assessment of industrial water of an electronic component manufacturing unit with electroplating and its subsequent effects on soil and plants receiving the effluent. The physico-chemical parameters of the effluent samples showed higher value than that of ground water. The treated effluent was within the permissible limit. Microtox test was conducted and determined the degree of toxicity of untreated, treated effluents as well as the water sample collected at effluent discharge point of receiving river (confluence point). The physico- mechanical parameters of the soil samples were not changed due to irrigation of the treated effluent, but the concentration of metals were comparatively higher than the control soil. Higher accumulation of metals was found in the plant parts in naturally growing weeds and cultivated crop plant irrigated with treated effluent. Elevated accumulation of metals in Eichhornia crassipes and Marsilea sp. growing along the effluent channel has been identified as a potential source of biomonitoring of metals particularly for Cu and Ca and can be utilised for the removal of heavy metal from wastewater.

Electroplating↗