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Photocatalytic degradation of brilliant red dye and textile wastewater.

The degradation of textile wastewater and brilliant red dye solutions in a coil photoreactor provided with recirculation, assisted by powdered TiO2 and medium-pressure mercury lamp irradiation, was investigated. Factorial design was used for the attainment of the best conditions for COD and color abatement. pH and TiO2 loading showed to be critical variables for the photocatalytic degradation process for both textile wastewater and aqueous reactive dye solutions (25 mg L(-1)). For both substrates, the optimized process conditions by factorial design were almost the same (pH 2-3, 444 mg TiO2 L(-1) loading, 5 L h(-1) recirculation flow-rate). A 41% COD abatement for textile wastewater was obtained with a 120 min treatment. For the Brilliant Red dye solutions, a 20 min treatment resulted in about 90% decolorization (517 nm, pH 5), as well as in a reduction of 66% of the integrated absorbance (200-600 nm, pH 5).

Catalysis↗

Pre-ozonation of commercial textile tannins: effects on biodegradability and toxicity.

The effect of ozonation on the biodegradability and acute toxicity of two frequently used textile dye assisting chemicals, namely natural tannin (NT) having an initial chemical oxygen demand (COD0) of 1195 mg L-1; initial total organic carbon (TOC0) of 342 mg L-1; initial 5th-day biochemical oxygen demand (BOD5,0) of 86 mg L-1; initial ultraviolet absorbance at 280 nm wavelength (UV280,0) of 32.2 cm-1; initial ultraviolet absorbance at 254 nm wavelength (UV254,0) of 19.35 cm-1 and synthetic tannin (ST); with a COD0 of 465 mg L-1; TOC0 of 155 mg L-1; BOD5,0 of 6 mg L-1; UV280,0 of 11.78 cm-1; UV254,0 of 13.74 cm-1 was investigated. Synthetic wastewater bearing these tannin formulations was individually prepared and subjected to ozonation at varying doses (500 and 1000 mg h-1), and pHs (3.5 and 7.0) to elucidate the effect of ozone dose and pH on oxidation efficiency. Changes in the environmental sum parameters chemical oxygen demand (COD), total organic carbon (TOC), 5th-day biochemical oxygen demand (BOD5), ultraviolet absorbance at 280 nm wavelength (UV280) and ultraviolet absorbance at 254 nm wavelength (UV254), the latter two representing the aromaticity and double bonds of the studied textile tannins, respectively, were monitored during the course of ozonation. In the second part of the study, the biodegradability and acute toxicity of the raw and pre-ozonated textile tannins were evaluated in terms of the BOD5 parameter and an activated sludge inhibition test, respectively. Results indicated no significant changes in acute toxicity for NT, whereas the inhibitory effect of ST could be completely eliminated after 40 min ozonation at a rate of 1000 mg h-1 (i.e., at a specific ozone dose of 1.4 mg (O)3 (mg COD0)-1 and a pH of 3.5. In conclusion, pre-ozonation appeared to be potential pretreatment option to achieve complete detoxification and a fair biodegradability improvement of the otherwise refractory synthetic tannin.

Biodegradation, Environmental↗

Ozonation of dyes and textile wastewater in a rotating packed bed.

This study investigates the ozonation of Reactive Red 120 and Acid Red 299 dyes in the synthesized solution and textile wastewater by using a rotating packed bed. The decomposition rate of Reactive Red 120 and Acid Red 299 dyes via ozonation can be described by the pseudo-first-order kinetics. Ozonation of Reactive Red 120 exhibited the higher mineralization rate compared with that of Acid Red 299. The biodegradability of the two dyes could be significantly promoted during the ozonation. The BOD5/TOC (5-day biological oxygen demand/total organic carbons) ratios of the ozonated Reactive Red 120 and Acid Red 299 solutions would increase and have the maximum values. Moreover, the oxidized textile wastewater revealed the fast decolorization and moderate COD (chemical oxidation demand) removal rates. The optimal ADMI (American Dye Manufactures Institute) and COD removal of the textile wastewater were 93% and 37% in 30 minutes ozonation time, respectively. The performance evaluation of ozonation in the rotating packed bed indicated that the higher water flow rate, gas ozone concentration and rotational rotating speed would increase the efficiency of mineralization.

Azo Compounds↗

A study on the substitution of trichloroethylene as a spot remover in the textile industry.

Since the ban on 1,1,1-trichloroethane, the textile industry has been using trichloroethylene (TCE) as a spot remover to clean oil and grease stains from fabrics at inspection stations. TCE is a toxic substance recently classified as a probable human carcinogen. The purpose of this study was to use a systematic substitution procedure to replace TCE with a less hazardous option for spot removing in a textile company. After documenting the problem and understanding the processes involved, numerous sources of information were searched to identify the greatest number of plausible solutions. Then criteria were established to help consider only the options that seemed technically acceptable. Five options were retained: 1-bromopropane, a petroleum-based solvent, a hydrochlorofluorocarbon-based solvent, an appliance that uses hot steam, and the elimination of the oil and grease spots at the source. The latter option, which had been partially implemented by the textile company, was not considered in this study. After being tested in the workplace and evaluated on their technical plausibility and impact on health, safety, and environment, the remaining four options were not considered as suitable replacements for TCE. Thus, local ventilation with the implementation of further measures for the reduction/elimination of stains at the source were recommended to lower TCE exposure for workers.

Alkanes↗

Capitate hairs on cotton textile wastes.

Bract and leaf samples from growing cotton plants and from cotton textile wastes were examined by scanning electron microscopy to determine if intact capitate hairs are important components fo raw cotton wastes. The density of capitate hairs on bract and leaf fragments in raw cotton was similar to that found on bracts and leaves from greenhouse and field collections. A bale of strict low middling raw cotton contains between 1.23 an 2.54 X 10(8) capitate hairs of bract origin alone. Capitate hairs could be important components of cotton textile wastes because of their abundance and because they contain chemicals that may be involved in the cause of respiratory disease in textile workers.

Gossypium↗

A chemical and engineering analysis of dust in textile mills.

Proximate chemical analysis was conducted on the carding, spinning and weave rooms of textile mills. The dust was found to be composed of inorganic, cellulosic and noncellulosic organics in carding and spinning. The percentage of noncellulosic organic (the component of cotton dust considered to be responsible for byssinosis in cotton textile workers) in ring spinning was found to be one-half the percentage composition of the card room dust. The cellulosic percentage of spinning room dust is elevated above that found in card rooms. In weave rooms the composition of dust is a function of the fabric being produced, environmental control systems, and machinery. In all weave rooms where dust levels were sufficiently above background, all components of the dust were accounted for by the proximate chemical analysis without the presence of a noncellulosic organic component. The card room, spinning room and weave room produce dusts that are very different in composition, to the extent that the proximate chemical analysis could identify the area of origin of dust samples from a textile mill.

Cellulose, Oxidized↗

Textiles and human skin, microclimate, cutaneous reactions: an overview.

This article overviews research in the interdisciplinary area of textile/skin interaction and related cutaneous intolerance. Microclimate in the skin/clothing system and especially the skin responses relates to the moisture and heat transfer within this system and plays a critical role in skin irritation from textiles. A discussion is then given on skin irritation reactions to textiles, including intolerance caused by chemicals (dyes and finishes) and physical contact/friction. Finally, two skin injuries, blisters and pressure ulcers, which are caused by physical contact, pressure, and friction, are documented. Despite the prevalent problems caused by ill textile/skin interactions, minimal efforts have been devoted to this field. In addition, the in vivo experimental studies infrequently lead to a solid conclusion. The cause may lie in the dramatic variation of skin conditions among individuals as well as among different anatomic sites of the same person. Another reason might be the lack of communications between researchers in the areas of textiles and dermatology.

Blister↗

The use of Mg/Al layered double hydroxide for color removal of textile wastewater.

Layered double hydroxide of Mg-Al-carbonate system (MACH) was prepared and its heat-treated product (MACHT) was obtained by calcination at 500 degrees C. The resulting materials were used as an adsorbent for removal of color from synthetic textile wastewater (STW) and textile wastewater (TWW). Batch kinetic study showed that these materials are an efficient adsorbent for textile dye. The maximum adsorption capacities between 16 to 32 mg of dyes per g of adsorbent was obtained by fitting the adsorption data to the Langmuir adsorption Isotherm. It was found that the adsorption capacity of MACHT is higher than MACH.

Adsorption↗

Degradation of organic substances and reactive dye in an immobilized-cell sequencing batch reactor operation on simulated textile wastewater.

Textile wastewater generally consists of high organic substances and is strongly colored. Reactive dye has been used extensively in the textile industries. It is water soluble and difficult to remove by chemical coagulation. Removal of organic substances simultaneously with dye can be achieved by a biological process. This study aims to investigate the treatability of the organic substances and reactive dye in immobilized-cell sequencing batch reactors (SBR). Three different supporting medias namely activated carbon, steel slag and plastic were used. The performance of each reactor was compared with a conventional sequencing batch reactor. The simulated textile wastewater containing the reactive azo dye Procion Red H-E7B of a concentration of 40 mg/L and COD 300 mg/L, was fed into the reactors. The supporting media in the SBR system, it will enhance the capability of COD and dye operating of the SBRs consisted of 5 periods; Fill 1.5 h, React (anoxic:oxic) 20 (14:6) h, Settle 1.5 h, Draw 0.5 h and Idle 0.5 h. The results revealed that by adding removal. During a steady state of operation, the COD and dye concentrations of each period were investigated. In addition, the prolonged anoxic period brought about better decolorization efficiency.

Bioreactors↗

Textile dyeing wastewater treatment in a sequencing batch reactor system.

This study was undertaken to examine the feasibility of treating biologically textile wastewater for organic carbon removal. The study was conducted over a lab scale SBR equipped with an in-house developed data acquisition and control software. From monitored operation of SBR and dissolved oxygen values, together with a simple compressed air ON/OFF control scheme, on-line Oxygen Uptake Rate (OUR) profiles during aerobic reaction periods were obtained. Due to the high variability of wastewater characteristics, periodical analyses of textile wastewater were conducted and thus characterized for pH, conductivity, total and volatile solids, COD, ammonia, and TKN. After an initial period of activated sludge adaptation to textile wastewater, the SBR was operated at step-feed strategy to reduce the effluent biodegradable matter presents in the wastewater by SBR water change ratio modification and feeding strategy.

Automation↗

Occupational risk factors for esophageal and stomach cancers among female textile workers in Shanghai, China.

The authors evaluated associations between occupational exposures in the textile industry and the risks of esophageal cancer and stomach cancer. The authors conducted a case-cohort study nested in a cohort of female textile workers in Shanghai, China. One hundred and two workers with incident esophageal cancer and 646 workers with incident stomach cancer diagnosed between 1989 and 1998 were compared with an age-stratified reference subcohort (n = 3,188). Work histories were ascertained for all study subjects from factory personnel records or interviews. Exposures were reconstructed for chemicals and dusts by linking work history data with a job-exposure matrix developed for the Shanghai textile industry. Hazard ratios and 95 percent confidence intervals were calculated with Cox proportional hazards modeling adapted for the case-cohort design. Risk of esophageal cancer was associated with long-term (> or = 10 years) exposure to silica dust (hazard ratio = 15.8, 95% confidence interval: 3.5, 70.6) and metals (hazard ratio = 3.7, 95% confidence interval: 1.9, 7.1). Cumulative exposure to endotoxin, a contaminant of cotton dust, was inversely related to risks of both esophageal cancer (p-trend = 0.01) and stomach cancer (p-trend < 0.001) when exposures were lagged 20 years. Endotoxin has not been previously reported to be a protective factor for either stomach cancer or esophageal cancer and therefore warrants further study.

Aged↗

Modeling, estimation and validation of cotton dust and endotoxin exposures in Chinese textile operations.

In support of an epidemiological study of cancer incidence among cotton textile workers in Shanghai, PRC, historical estimates of exposure to cotton dust and endotoxin were developed for subjects drawn from a cohort of 267,400 female textile workers. A large dataset of historical cotton dust measurements were available from 56 of the study factories. Using these data, a series of models were developed to estimate cotton dust exposure by year, factory and process. Model estimates were validated by comparing with independently collected measurements gathered over a 15 year period and indicated a low relative bias (< 2%) and relative accuracy (+/- 61%). Endotoxin exposures were estimated using the endotoxin content of cotton dust by major processes obtained in five separate surveys in these factories. The validated exposures were assigned to the 7,242 jobs held by the 3,812 study subjects. Among the exposed workers, the mean cumulative exposure levels were 113.8 mg m(-3)*years for cotton dust and 6,707.7 EU m(-3)*years for endotoxin, respectively. The overall correlation among cotton dust and endotoxin exposures for these subjects was r = 0.58. Using an unusually rich set of historical cotton dust measurements, along with independently collected exposure measurements for validation and conversion to endotoxin levels, validated estimates of cumulative exposure were constructed for this large case-cohort study in the textile industry.

China↗

Occupational exposures and risks of liver cancer among Shanghai female textile workers--a case-cohort study.

BACKGROUND: Liver cancer is the fifth most frequent malignancy worldwide. Viral hepatitis B and C, alcohol, and aflatoxin are the major established risk factors. Little is known about the aetiological contributions of occupational exposures, as previous occupational epidemiological studies of liver cancer suggest few agent-specific associations. We investigated associations of occupational exposures to dusts and chemicals in a cohort of female textile workers. METHODS: Cancer incidence was determined among 267,400 female textile workers in Shanghai, China, who had been enrolled in an intervention trial of breast self-exam efficacy during 1989-98. Subjects were interviewed at baseline regarding basic demographics, smoking habits, alcohol consumption, and contraceptive practices. A case-cohort study of 360 liver cancer cases and 3,186 age-stratified randomly chosen subcohort subjects was conducted within this cohort. Exposures to workplace dusts and chemicals were reconstructed from complete work history data, historical exposure monitoring data for selected agents, and a specially designed job-exposure matrix for the textile industry. Relative risks and dose-response trends were estimated by Cox proportional hazards modelling, adapted for the case-cohort design. Latency analyses with different lag years were also applied. RESULTS: 2,095,904 person-years were contributed by this female cohort. The results of the case-cohort analysis revealed a protective effect of cotton fibre exposure years [adjusted hazards ratio (HR) = 0.64; 95% confidence interval (95% CI) 0.44-0.92] or endotoxin exposure (adjusted HR = 0.60; 95% CI 0.41-0.88) for the fourth quartile with significant trends for 20 year exposure lags. CONCLUSIONS: This study suggests that chronic exposure to endotoxin or some other component of cotton dust exposure may have reduced liver cancer risk in this population.

Adult↗

Byssinosis: airway responses in textile dust exposure.

The inhalation of textile dusts causes bronchoconstriction in textile workers and in healthy experimental subjects. The airway responses to these dusts are potentiated by propranolol and inhibited by an antihistamine drug and by ascorbic acid. Administration of 20 mg disodium cromoglycate by spinhaler 30 minutes prior to challenge with hemp dust or hemp dust extract protected a small number of subjects against the airway constrictor effect, mostly those with a large acute reduction in flow rates. Textile dust extracts contain a histamine-releasing agent, which explains their airway constrictor effect. This agent is a highly water-soluble, heat-stable, low-molecular-weight compound which has not yet been chemically identified. In the prevention and control of byssinosis, the administration of drugs such as ascorbic acid or disodium cromoglycate should be considered in addition to engineering methods.

Adult↗

Cancer mortality among textile workers in Shanghai, China: a preliminary study.

OBJECTIVE: We assessed the association between cotton textile work and cancer mortality. METHODS: The cancer mortality experience of 912 (444 cotton, 468 silk) textile workers in Shanghai, China, was compared. Workers were followed from 1981 to 2003. The associations between cotton textile work and death due to all cancers combined (with and without lung cancer) and to gastrointestinal cancers were estimated with Cox models, adjusting for age, work years, and pack-years. RESULTS: There were 69 deaths. The adjusted hazard rate ratio (HR) was 2.10 (95% confidence interval [CI], 0.98-4.47) for all cancers combined and 2.56 (95% CI, 1.14-5.74) after excluding lung cancer. For gastrointestinal cancers, the adjusted HR was 2.09 (95% CI, 0.83-5.27). CONCLUSIONS: These preliminary data suggest that, with the exception of lung cancer, cotton workers have significantly higher cancer mortality rates than silk workers.

Adult↗

Development of electronic textiles to support networks, communications, and medical applications in future U.S. military protective clothing systems.

The focus of this paper is on the development of textile-based wearable electronics that can be integrated into military protective clothing. A materials and manufacturing survey was conducted to determine the best performing and most durable materials to withstand the rigors of textile manufacturing and potential military use. Narrow woven technology was selected as one of the most promising textile manufacturing methods. A working wearable narrow fabric version of the Universal Serial Bus (USB), as well as a radiating conductor, were successfully developed and fabricated. A circular knit T-shirt with an integrated spiral bus was also developed. Military products developed include components of a personal area network providing data and power transport, and a body-borne antenna integrated into a load-bearing vest.

Computer Communication Networks↗

Antibacterial properties of antimicrobial-finished textile products.

The antibacterial properties of five kinds of antimicrobial-finished textile products (AFTPs) were examined against Staphylococcus aureus, including methicillin-resistant (MRSA) strains and Pseudomonas aeruginosa, under wet and dry conditions. Textile products containing Ag. Zn. ammonium Zeolite and chitosan were found to be effective against methicillin-sensitive S. aureus (MSSA) for up to 6 hr of incubation under wet and dry conditions, and effective against MRSA for up to 24 hr of incubation only under wet conditions. Under dry conditions, however, all AFTPs were ineffective against one MRSA strain. When organic matter was added to the incubation mixture, textile products containing Ag. Zn. ammonium Zeolite and chitosan still showed antibacterial activities, but not as strongly. The results of this study suggested the following: (1) There are differences in antibacterial properties among commercially available AFTPs; (2) Determining effectiveness requires several hours of incubation; (3) Water content as an environmental factor can affect effectiveness; and (4) Some bacterial species and strains are not affected by AFTPs. The antibacterial properties of AFTPs in the clinical setting may be of limited value.

Anti-Bacterial Agents↗

Purity of standardized textile dye allergens: a thin layer chromatography study.

Twelve standard textile dyes were analyzed using thin layer chromatography and studied comparatively with dyes supposed to be chemically similar, having the same Colour Index number or Registration Code. According to the chromatograms, Disperse Yellow 3, Disperse Orange 1, Disperse Orange 3 and Disperse Orange 13 seemed, at least in the solvent system used, to be pure, while all the other dyes, in the same eluent system, seemed impure. All the standard Textile Dye allergens were similar to the dyes used in the clothing industry. Their use in patch tests may prove useful, without overlooking the fact that a difference from that in a suspected textile may occur.

Allergens↗