Helen J Wilson | Search PubMed

PubMed2006

Instabilities and constitutive modelling.

The plastics industry today sees huge wastage through product defects caused by unstable flows during the manufacturing process. In addition, many production lines are throughput-limited by a flow speed threshold above which the process becomes unstable. Therefore, it is critically important to understand the mechanisms behind these instabilities. In order to investigate the flow of a molten plastic, the first step is a model of the liquid itself, a relation between its current stress and its flow history called a constitutive relation. These are derived in many ways and tested on several benchmark flows, but rarely is the stability of the model used as a criterion for selection. The relationship between the constitutive model and the stability properties of even simple flows is not yet well understood. We show that in one case a small change to the model, which does not affect the steady flow behaviour, entirely removes a known instability. In another, a change that makes a qualitative difference to the steady flow makes only tiny changes to the stability.The long-term vision of this research is to exactly quantify what are the important properties of a constitutive relation as far as stability is concerned. If we could understand that, not only could very simple stability experiments be used to choose the best constitutive models for a particular material, but our ability to predict and avoid wasteful industrial instabilities would also be vastly improved.

Journal Article↗

PubMed2003

Solid-solid contacts due to surface roughness and their effects on suspension behaviour.

Solid-solid contacts due to microscopic surface roughness in viscous fluids were examined by observing the translational and rotational behaviours of a suspended sphere falling past a lighter sphere or down an inclined surface. In both cases, a roll-slip behaviour was observed, with the gravitational forces balanced by not only hydrodynamic forces but also normal and tangential solid-solid contact forces. Moreover, the nominal separation between the surfaces due to microscopic surface roughness elements is not constant but instead varies due to multiple roughness scales. By inverting the system, so that the heavy sphere fell away from the lighter sphere or the plane, it was found that the average nominal separation increases with increasing angle of inclination of the plane or the surface of the lighter sphere from horizontal; the larger asperities lift the sphere up from the opposing surface and then gravity at large angles of inclination is too weak to pull the sphere back down to the opposing surface before another large asperity is encountered. The existence of microscopic surface roughness and solid-solid contacts is shown to modify the rheological properties of suspensions. For example, the presence of compressive, but not tensile, contact forces removes the reversibility of sphere-sphere interactions and breaks the symmetry of the particle trajectories. As a result, suspensions of rough spheres exhibit normal stress differences that are absent for smooth spheres. For the conditions studied, surface roughness reduces the effective viscosity of a suspension by limiting the lubrication resistance during near-contact motion, and it also modifies the suspension microstructure and hydrodynamic diffusivity.

Computer Simulation↗