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Biomedical subjects

D Dowson

Publications and source records attributed to D Dowson.

At least 19 recordsLinked to original sources
PubMed2006

Understanding the role of corrosion in the degradation of metal-on-metal implants.

In metal-on-metal joints the primary concerns in terms of long-term durability relate to corrosion, wear, and their joint (tribocorrosion) effects. The release of ions through corrosion processes and nanoscale debris from wear processes can seriously affect joint integrity and can lead to an adverse biological reaction by the host. In this paper an integrated study of corrosion-wear interactions in serum, Dulbecco's Modified Eagle's Medium and 0.3 per cent NaCl has demonstrated that the biological nature of the fluid affects the total degradation rate and also the level of wear-corrosion interactions. The specific action of proteins in corrosion and tribocorrosion for high-carbon Co-Cr-Mo and low-carbon Co-Cr-Mo alloys is discussed.

Absorbable Implants↗
PubMed2006

Tribological principles in metal-on-metal hip joint design.

An analysis of some 100 published and communicated findings on running-in volumetric wear and steady state wear rates from simulator tests carried out in eight laboratories in three countries has been undertaken. Powerful indications have emerged of the dominant role of mixed lubrication in current metal-on-metal hip replacements, with elastohydrodynamic film thickness controlling wear. The background to the calculation of film thickness in the elastic-isoviscous mode of lubrication has been outlined and graphs of representative film thickness and lambda ratio have been presented. For minimum wear and wear rate the diameter of the femoral component should be as large as possible, while the clearance should be as small as is practicable. The findings are valid for both monolithic and surface replacement implants. A tentative proposal is made for the prediction of lifetime wear in metal-on-metal total hip replacements.

Biocompatible Materials↗
PubMed2006

Head replacement, head rotation, and surface damage effects on metal-on-metal total hip replacements: a hip simulator study.

The possibility of replacing the femoral head alone, in either solid or articular surface replacement form, during revision operations on metal-on-metal total hip replacements remains an attractive feature of such implants. In the present investigation, laboratory simulator studies of the influence upon volumetric wear of inserting a new femoral head, of introducing some head rotation, and of damaging the femoral head by scratches have all been explored. New and rotated heads both involve an additional running-in period, but the experimental studies show that the volumetric wear associated with this process is less than the initial running-in wear. The beneficial effects upon volumetric wear of small clearances have been confirmed, while the processing of high-carbon Co-Cr-Mo materials appears to be much less influential. Scratches did not affect wear as much as head replacement or head rotation, but the ongoing wear rates were somewhat higher.

Biocompatible Materials↗
PubMed2006

Metal-on-metal hip joint tribology.

The basic tribological features of metal-on-metal total hip replacements have been reviewed to facilitate an understanding of the engineering science underpinning the renaissance of these hard-on-hard joints. Metal-on-polymer hip replacements operate in the boundary lubrication regime, thus leading to the design guidance to reduce the femoral head diameter as much as is feasible to minimize frictional torque and volumetric wear. This explains why the gold-standard implant of this form from the past half-century had a diameter of only 22.225 mm (7/8 in). Metal-on-metal implants can operate in the mild mixed lubrication regime in which much of the applied load is supported by elastohydrodynamic films. Correct tribological design leads to remarkably low steady state wear rates. Promotion of the most effective elastohydrodynamic films calls for the largest possible head diameters and the smallest clearances that can reasonably be adopted, consistent with fine surface finishes, good sphericity and minimal structural elastic deformation of the cup on its foundations. This guidance, which is opposite in form to that developed for metal-on-polymer joints, is equally valid for solid (monolithic) metallic heads on metallic femoral stems and surface replacement femoral shells. Laboratory measurements of friction and wear in metal-on-metal joints have confirmed their potential to achieve a very mild form of mixed lubrication. The key lies in the generation of effective elastohydrodynamic lubricating films of adequate thickness compared with the composite roughness of the head and cup. The calculation of the film thickness is by no means easy, but the full procedure is outlined and the use of an empirical formula that displays good agreement with calculations based upon the full numerical solutions is explained. The representation of the lambda ratio, lambda, embracing both film thickness and composite roughness, is described.

Arthroplasty, Replacement, Hip↗
PubMed2001

Prediction of lubricating film thickness in UHMWPE hip joint replacements.

An elastohydrodynamic lubrication model developed for a ball-in-socket configuration in a previous studies by the present authors (Jalali-Vahid et al., Thinning films and tribological interfaces, 26th Leeds-Lyon Symposium on Tribology, 2000, pp. 329-339) was applied to analyse the lubrication problem of a typical artificial hip joint replacement, consisting of an ultra-high molecular weight polyethylene (UHMWPE) acetabular cup against a metallic or ceramic femoral head. The cup was assumed to be stationary whilst the ball was assumed to rotate at a steady angular velocity and under a constant load. A wide range of main design parameters were considered. It has been found that the predicted lubricating film thickness increases with a decrease in the radial clearance, an increase in the femoral head radius, an increase in UHMWPE thickness and a decrease in UHMWPE modulus. However, the predicted lubricating film thicknesses are not found to be sufficiently large in relation to the surface roughness of the cup and head to indicate separation of the two articulating surfaces. It should also be noted that if the design features are unable to secure full fluid film lubrication, it may be preferable to select them for minimum wear rather than maximum film thickness. For example, an increase in head radius will enhance the film thickness, but it will also increase the sliding distance and hence wear in mixed or boundary lubrication conditions. Furthermore, it is pointed out that an increase in the predicted lubricant film thickness is usually associated with an increase in the contact area, and this may cause lubricant starvation and stress concentration at the edge of the cup, and adversely affect the tribological performance of the implant. The effect of running-in process on the lubrication in UHMWPE hip joint replacements is also discussed.

Biocompatible Materials↗
PubMed2001

The effect of activity levels of total hip arthroplasty patients on socket penetration.

Survivorship of total hip arthroplasties (THAs) has been linked to penetration of the femoral head into the polyethylene acetabular cup and to polyethylene wear. The activity level of patients with THAs is considered to be an important factor affecting wear, and the purpose of this study was to explore the relationship between activity as recorded by pedometers and cup penetration. The measurement of daily activity levels of normal subjects and THA patients of various ages are discussed in another article ([1]). Subjects were monitored continuously during 2- to 4-week periods using simple pedometer devices. Patients (n = 54; mean age, 58 years) from the Centre for Hip Surgery at Wrightington Hospital for whom the penetration data also were available were included in the study. The average activity level for the patient group was 1.426 million loading cycles on each hip joint per year. Radiographic penetration measurements were compared for 81 hips in 54 patients with a mean follow-up of 13.1 years (range, 1.3-26.4 years). The overall correlation of penetration with implantation period is known to be poor, however, and did not improve significantly when the penetration was plotted against a new parameter that took account of not only implant life, but also the level of activity and patient weight. The considerable scatter of penetration levels was noted to increase with increasing implantation period, which indicates that in the multifactorial problem of polyethylene wear, other factors, particularly femoral head surface finish or polyethylene deterioration, may predominate.

Acetabulum↗
PubMed2001

Comparative study of the activity of total hip arthroplasty patients and normal subjects.

The walking activity of normal subjects and total hip arthroplasty (THA) patients from the Wrightington Hospital for Joint Disease and The General Infirmary at Leeds was assessed by means of electronic pedometers. The principal objectives were to establish the extent to which joint arthroplasty patients recover their activity relative to normal subjects and to establish the number of loading cycles to which prostheses should be subjected in joint simulator studies of implant performance. A further objective was to establish an experimental procedure for the assessment of the role of activity in contributing to the well-known scatter in the measurements of femoral head penetration into acetabular cups in in vivo studies of implant performance. The last-mentioned issue is addressed in another article ([1]). The walking activity of 2 normal subjects of disparate ages was assessed during 1 full year. It was concluded that fair estimates of activity could be achieved by recording pedometer readings during successive 2- to 4-week periods. This approach was adopted in the full assessment of the walking activity of cohorts of normal subjects and THA patients. Linear regression expressions relating the number of steps taken daily and the annual number of loading cycles on each leg to age are presented for normal subjects and THA patients. In all cases, activity declines with age, but it is shown that total joint arthroplasty is not at all restrictive on walking activity-a remarkable testimony to the efficacy of total joint arthroplasty. Attention is drawn, however, to different levels of activity of THA patients recorded in the present United Kingdom study and a similar survey conducted in California.

Activities of Daily Living↗
PubMed2001

The effect of femoral head diameter upon lubrication and wear of metal-on-metal total hip replacements.

It has been found that a remarkable reduction in the wear of metal-on-metal hip joints can be achieved by simply increasing the diameter of the joint. A tribological evaluation of metal-on-metal joints of 16, 22.225, 28 and 36 mm diameter was conducted in 25 per cent bovine serum using a hip joint simulator. The joints were subject to dynamic motion and loading cycles simulating walking for both lubrication and wear studies. For each size of joint in the lubrication study, an electrical resistivity technique was used to detect the extent of surface separation through a complete walking cycle. Wear of each size of joint was measured gravimetrically in wear tests of at least 2 x 10(6) cycles duration. Joints of 16 and 22.225 mm diameter showed no surface separation in the lubrication study. This suggested that wear would be proportional to the sliding distance and hence joint size in this boundary lubrication regime. A 28 mm diameter joint showed only limited evidence of surface separation suggesting that these joints were operating in a mixed lubrication regime. A 36 mm diameter joint showed surface separation for considerable parts of each walking cycle and hence evidence of the formation of a protective lubricating film. Wear testing of 16 and 22.225 mm diameter metal-on-metal joints gave mean wear rates of 4.85 and 6.30 mm3/10(6) cycles respectively. The ratio of these wear rates, 0.77, is approximately the same as the joint diameters ratio, 16/22.225 or 0.72, as expected from simple wear theory for dry or boundary lubrication conditions. No bedding-in was observed with these smaller diameter joints. For the 28 mm diameter joint, from 0 to 2 x 10(6) cycles, the mean wear rate was 1.62 mm3/10(6) cycles as the joints bedded-in. Following bedding-in, from 2.0 x 10(6) to 4.7 x 10(6) cycles, the wear rate was 0.54 mm3/10(6) cycles. As reported previously by Goldsmith et al. in 2000 [1], the mean steady state wear rate of the 36 mm diameter joints was lower than those of all the other diameters at 0.07 mm3/10(6) cycles. For a range of joints of various diameters, subjected to identical test conditions, mean wear rates differed by almost two orders of magnitude. This study has demonstrated that the application of sound tribological principles to prosthetic design can reduce the wear of metal-on-metal joints, using currently available materials, to a negligible level.

Arthroplasty, Replacement, Hip↗
PubMed2001

New joints for the Millennium: wear control in total replacement hip joints.

Hip joint replacement is described as the greatest achievement in orthopaedic surgery in the twentieth century. The field has been dominated for some forty years by implants based upon metallic femoral heads and stems and polymeric acetabular cups. At the dawn of the new Millennium, many alternative materials and designs are now being proposed or evaluated. The reasons for these developments and the current contributions of engineering science and tribology to advances in hip replacement are discussed. Illustrations are presented of the significant changes being proposed or introduced. While the new designs of total hip replacements offer exciting engineering contributions to the future of joint replacement, the long-term benefits to patients will depend upon the biological response to the new devices.

Biomechanical Phenomena↗
PubMed2000

A comparative joint simulator study of the wear of metal-on-metal and alternative material combinations in hip replacements.

While total hip replacement represents the major success story in orthopaedic surgery in the twentieth century, there is much interest in extending even further, early in the twenty first century, the life of implants. Osteolysis has been identified as a major factor limiting the life of prostheses, with indications that fine polyethylene wear debris, generated primarily at the interface between the femoral head and the acetabular cup, promotes the process. There is therefore considerable interest in the introduction of alternative wear resistant systems to limit the deleterious effects of wear. These alternatives include ceramic-on-ceramic and metal-on-metal configurations and the present paper is primarily concerned with the latter. Some six pairs of new metal-on-metal implants of 36 mm diameter and four pairs of existing metal-on-metal implants of 28 mm diameter were tested in a ten-station hip joint simulator in the presence of a 25 per cent bovine serum solution. The implants were tested in the anatomical position to 5 x 10(6) cycles. The new heads and cups were manufactured from CoCrMo alloy with careful attention being paid to sphericity and surface finish of both components. The wear performance of the new and existing metal-on-metal total hip replacements have been evaluated and compared. The overall wear rates have then been compared with previously reported wear rates for a zirconia-on-polyethylene prosthesis of 22 mm diameter tested on the same simulator. The comparison is taken further by recalling published penetration data for metal-on-polyethylene implants of 22 and 28 mm diameter and converting these to volumetric wear rates. It was found that the heads and cups in metal-on-metal joints wore by almost equal amounts and that the opposing surfaces converged to similar surface roughness as the testing time increased. Steady state wear rates were generally achieved after 1-2 x 10(6) cycles. The mean long-term wear rates for the metal-on-metal prostheses were very low, being 0.36 mm3/10(6) cycles and 0.45 mm3/10(6) cycles for the new implants of 36 mm diameter and established implants of 28 mm diameter respectively. These wear rates compare with 6.3 mm3/10(6) cycles for zirconia-on-ultra-high molecular weight polyethylene tested on the same simulator and representative clinical values for metal-on-polyethylene of 36 mm3/year for heads of 22 mm diameter and a reported range of 60-180 mm3/year for 28 mm heads. These values do not translate directly into numbers of particles, since the metallic debris from metal-on-metal joints is very fine. The number of metallic particles may exceed the number of polyethylene wear particles from an otherwise similar metal-on-polyethylene joint by a factor of 10(3). A detailed discussion of the size and morphology of wear debris and tissue reaction to various forms of debris is beyond the scope of this paper, but the biological response to polymeric, metallic and ceramic wear debris forms a major subject for further study. The present investigation nevertheless confirms the potential of carefully designed and manufactured metal-on-metal total replacement joints for the treatment of diseased and damaged hips.

Animals↗
PubMed1999

A multi-station hip joint simulator study of the performance of 22 mm diameter zirconia-ultra-high molecular weight polyethylene total replacement hip joints.

The commissioning of a new form of 10-station hip joint simulator is described and the results of a study of the performance of zirconia-ultra-high molecular weight polyethylene (UHMWPE) total replacement hip joints in the familiar Charnley head size of 7/8 inch (22.225 mm) diameter are presented. The head size is referred to as 22 mm for brevity and consistency throughout the paper. The simulator provided very consistent and repeatable results and the new machine, together with the methods of investigation adopted, offer an excellent facility for the further evaluation of existing and new prostheses. The findings are compared with the outcome of previous laboratory simulator and clinical studies of ceramic-polyethylene implants of similar diameter. It was found that a relatively rapid penetration of the head into the cup was followed by a very low, steady, long-term penetration rate after about two million loading cycles. The mean long-term volumetric penetration rate was 6.28 mm3/10(6) loading cycles. When the linear penetration rates were assessed by direct measurement on a coordinate measuring machine, or deduced from the tunnelling expression, the resulting values were very similar and small at 0.019 and 0.016 mm/10(6) loading cycles respectively. It is generally assumed that one million loading cycles is equivalent to about one year of service in the body and if this equivalence is accepted, these penetration rates compare very favourably with a clinical evaluation of alumina heads of the same diameter, which yielded a mean long-term penetration rate of 0.022 mm/year.

Aluminum Oxide↗
PubMed1999

Development of a ten-station, multi-axis hip joint simulator.

Joint simulators are now used extensively to evaluate the performance of materials and designs of total replacement hip and knee joints. In this Technical Note a new ten-station hip joint simulator with biaxial rotational articulation synchronized to a physiological loading cycle is described. The current simulator manufactured by ProSim Limited (Manchester, UK) is a development of a first generation machine designed and built in-house at DePuy International Limited (Leeds, UK). The use of this new form of ten-station hip simulator to evaluate the performance of 22 mm zirconia femoral heads and ultra-high molecular weight polyethylene acetabular cups over some 7 million loading cycles is described elsewhere [1].

Biomechanical Phenomena↗
PubMed1998

A comparative tribological study of the wear of composite cushion cups in a physiological hip joint simulator.

A composite cushion acetabular cup for a total hip replacement has been designed and developed jointly by Leeds University and DePuy International. In order to assess the long-term performance of this novel design, two sets of simulator tests of more than 4 million cycles duration have been carried out with the cushion bearings using the Leeds PA hip joint simulator with bovine serum as the lubricant. The results of these simulator tests were compared to the results from a previously reported study that used 32 mm ultrahigh molecular weight polyethylene (UHMWPE) acetabular cups. Under a physiological walking cycle simulation, with continuous cyclic motion and loading, the composite cushion cups produced negligible wear compared to a volumetric wear rate of 32 mm3 per million cycles for the conventional UHMWPE acetabular cups. This study has demonstrated for the first time the beneficial effects of fluid film lubrication in reducing wear in composite cushion acetabular cups.

Animals↗
PubMed1998

Prediction of transient lubricating film thickness in knee prostheses with compliant layers.

The transient lubricating film thickness in knee prostheses using compliant layers has been predicted under simulated walking conditions based upon the elastohydrodynamic lubrication theory. Qualitative agreement has been found between the present theoretical predictions and the experimental measurements using an electric resistance technique reported earlier. It has been shown that the contact geometry plays an important role in the generation of fluid film lubrication in knee prostheses using compliant layers. The maximum lubricating film thickness is predicted for the maximized contact area of a transverse conjunction where the semi-minor contact radius lies in the direction of entraining. The additional advantage of the transverse contact conjunction is that the possibility of lubricant starvation due to small stroke length can be minimized. All these factors, together with the kinematic requirements in the natural knee joint, should be taken into consideration when designing artificial knee joint replacements.

Biocompatible Materials↗
PubMed1997

Analysis of fluid film lubrication in artificial hip joint replacements with surfaces of high elastic modulus.

Lubrication mechanisms and contact mechanics have been analysed for total hip joint replacements made from hard bearing surfaces such as metal-on-metal and ceramic-on-ceramic. A similar analysis for ultra-high molecular weight polyethylene (UHMWPE) against a hard bearing surface has also been carried out and used as a reference. The most important factor influencing the predicted lubrication film thickness has been found to be the radial clearance between the ball and the socket. Full fluid film lubrication may be achieved in these hard/hard bearings provided that the surface finish of the bearing surface and the radial clearance are chosen correctly and maintained. Furthermore, there is a close relation between the predicted contact half width and the predicted lubrication film thickness. Therefore, it is important to analyse the contact mechanics in artificial hip joint replacements. Practical considerations of manufacturing these bearing surfaces have also been discussed.

Biocompatible Materials↗
PubMed1997

The wear of ultra-high molecular weight polyethylene sliding on metallic and ceramic counterfaces representative of current femoral surfaces in joint replacement.

A number of studies have investigated the influence of surface roughness on the wear of ultra-high molecular weight polyethylene (UHMWPE) in total joint replacement. The results of these studies have shown that the wear factor is proportional to the counterface roughness raised to a power greater than one. In this laboratory study, the effect of surface finish of several biomaterials on the wear of UHMWPE was studied. The study was conducted using reciprocating pin-on-plate wear tests with bovine serum as a lubricant. The biomaterials investigated as the counterface material included stainless steel, cast cobalt chrome (CoCr), CoCr (ASTM F799), alumina ceramic and zirconia ceramic. The counterface topographies of the wear plates were produced using techniques representative of current manufacturing methods. The surface roughness of the wear plates was varied in the range Ra = 0.005-0.04 micron; this was representative of femoral heads and femoral knee components currently used clinically. Metals and ceramics with a similar surface roughness produced a similar wear rate of UHMWPE. For the limited range of smooth counterfaces used in this study only a moderate correlation was found between the surface roughness and the wear factors. For a change in counterface roughness Ra of 0.005 to 0.04 micron, the wear factor increased from 7.4 +/- 1.6 to 16.5 +/- 2.4 x 10(-9) mm3/N m (mean +/- standard error). This variation in counterface roughness had much less effect in wear than previously reported for rougher counterfaces. For an extended range of counterface roughness, a stronger correlation was found using an exponential function for the regression fit. The exponential function shows the benefits of decreased wear with decreased surface roughness. Although the wear rate decreased less rapidly with decreased counterface roughness for Ra values below 0.05 micron, there were significant advantages to be gained from improved femoral head roughness to below 0.01 micron Ra.

Aluminum Oxide↗
PubMed1996

An investigation into the origins of time-dependent variation in penetration rates with Charnley acetabular cups--wear, creep or degradation?

The total penetration of femoral heads into acetabular cups is achieved by a combination of long-term wear and early non-recoverable deformation or creep. The former is important in determining the total rate of production of polyethylene wear debris, recently implicated in the development of osteolysis and loosening, while the latter contributes to the overall penetration and the possibility of neck impingement in some designs of implants. Attention is drawn to the need to evaluate and to separate out these two physical processes in the assessment of clinical penetration rates. This is particularly important with more recent designs and combinations of materials, which are capable of operating with much reduced wear rates. Measurements of the penetrations of metallic femoral heads into polyethylene acetabular cups in 87 explanted Charnley hip arthroplasties from 85 patients are reported and assessed. The vast majority of the acetabular cups had been sterilized by gamma irradiation and the established shadowgraph technique was used to determine the penetrations. The average implantation time was 8.75 years, with a range from 0.2-18.6 years and the average age was 55 years, covering the span 19-73 years. The influence of sterilization procedure, implantation time and patient age are considered. Assessments of the relative magnitudes of wear and non-recoverable deformation are made by different statistical techniques and compared with previously reported data from clinical and laboratory studies.

Adult↗